Abstract:
A method of forming a multi-ply web by embossing a first ply between a first pair of matched embossing rolls including a first embossing roll having protuberances formed in a substantially rigid outer surface and a second embossing roll having protuberances formed of a resilient material thereby forming raised portions and recessed portions in the first ply, embossing a second ply between a second pair of matched embossing rolls including a third roll having protuberances formed in an outer surface formed of a resilient material and a fourth roll having protuberances formed in a substantially rigid outer surface thereby forming raised portions and recessed portions in the second ply with the first and second pairs of matched embossing rolls being positioned such that the first embossing roll is positioned adjacent the third embossing roll forming a nip region between the respective protuberances formed in each roll. An first adhesive is then applied to the web carried by the third adhesive roll with the first ply and second ply being adhered to one another in the nip region wherein the raised portions of the first and second plies are adhered to one another and the recessed portions of the first and second plies are spaced from one another.
Abstract:
The present invention relates three-dimensional sheet materials which resist nesting of superimposed layers into one another. More particularly, the present invention provides a three-dimensional, nesting-resistant sheet material having a first side and a second side. The first side comprises at least one region having a plurality of spaced three-dimensional protrusions extending outwardly from the first side which are preferably unitarily formed from the sheet material. To provide the nesting-resistant advantages of the present invention, the protrusions form an amorphous pattern of a plurality of different two-dimensional geometrical shapes. Preferably, the second side comprises a plurality of spaced, three-dimensional hollow depressions corresponding to the protrusions, such that the protrusions are hollow. Of particular interest for certain applications, such as a carrier for an adhesive, the protrusions are separated by an interconnected network of three-dimensional spaces between adjacent protrusions. The three-dimensional, nesting-resistant sheet materials are preferably manufactured in accordance with the present invention utilizing a three-dimensional forming structure comprising an amorphous pattern of spaced three-dimensional recesses separated by interconnected lands. The recesses form an amorphous two-dimensional pattern of interlocking two-dimensional geometrical shapes. The amorphous pattern of interlocking shapes is preferably derived from a constrained Voronoi tessellation of 2-space in accordance with the present invention, wherein the tessellation is constrained by a constraint factor which controls the range of permissible center-to-center spacing of the interlocking shapes. To manufacture the three-dimensional, nesting-resistant sheet materials in accordance with the present invention, a sheet of deformable material is introduced onto the forming structure and permanently deformed into compliance with the forming structure. If desired, the interconnected lands of the forming structure may be coated with a substance before the sheet of deformable material is introduced onto the forming structure.
Abstract:
An embossed paper laminate having two laminae is provided. The laminae are joined such that there is at least one zone of the laminate wherein the peel strength of the laminate in that zone is greater than the peel strength of the laminate in other zones of the laminated paper product. The laminate is made by two close tolerance pattern rolls juxtaposed to form a nip. Each pattern roll has radially extending protuberances which contact the periphery of the other pattern roll intermediate its protuberances. The laminae are fed through the nip in face-to-face relationship and are embossed and adhesively joined to the other lamina by the radially extending protuberances. The laminating adhesive is supplied to the various zones of the laminated paper product at a level that is appropriate for providing the requisite peel strength for that zone.
Abstract:
The invention concerns an absorbing multi-layer web (10) of at least two layers (12, 14) each including at least one embossed ply (16, 18, 20) made of a creped absorbent paper, having an outer side forming the outer side of the multi-layer web and an inner side, the inner side of the first layer (12) including first and second protrusions (22) and (24) respectively, and the inner side of the second layer (14) including third protrusions (26) nesting between the protrusions (22, 24) of the first layer, the two layers (12, 14) being bonded to each other, characterized in that the first layer (12) is a double ply including of an inner ply (16) of which the inner side includes first and second protrusions (22A) and (24A) respectively, and an outer ply (18) of which the inner side includes first protrusions (22B) and second protrusion (24B). The tops of the protrusions (22A) and (22B) are bonded to each other but not the tops of the protrusions (24A) and (24B).
Abstract:
Disposable paper products, such as paper toweling, are provided with an indicator means which is disposed on said disposable paper product in a discontinuous or combination discontinuous/continuous pattern. The indicator means gives a visually recognizable signal to a user that desirable properties of the disposable paper product are maintained, even after the disposable paper product has become wetted with a substantially transparent aqueous liquid. The wet gray scale difference for the disposable paper product of the present invention is at least about 64 gray scale units when the disposable paper product is wetted with a substantially transparent aqueous liquid.
Abstract:
The multi-layer paper composed of at least three embossed plies of paper (1,2,3) having regularly distributed projections characterized in that it includes two so-called external plies (1,3) of which the respective projections (10,30) are in tip-to-tip positions and a third embossed so-called middle ply (2) of which the projections (20) nest between projections of one of the two external plies (1 or 3).
Abstract:
A method for embossing a sheet of creped paper composed of at least one ply, whereby the sheet is engaged between two metallic cylinders fitted with protrusions and driven in rotation in a conventional manner and mesh with each other while having a play e1 between the tops of the protrusions of one cylinder and the opposite surface of the other cylinder, and a play e2 between the slopes of two adjacent protrusions wherein e1 and e2 are determined in the direction transverse to the direction of paper advance in such a manner that the ratio of e1/e2 is between 0.8 and 1.
Abstract:
A method for printing and embossing sheets of paper made of cellulose wadding and with two or more plies, characterized in that one of the plies is directly printed on the embossing roller using one or more printing systems mounted on the embossing systems, and in that this ply is associated with another embossed and glue-sized ply to form a sheet in such manner that the print inks are located on the sheet's inner side between the two or more plies.
Abstract:
Cross-machine strength reduction of creped wadding sheets due to embossing is reduced by a background embossing pattern having elongated embossments oriented with the major axis of the embossments substantially parallel to the cross-machine direction of the sheet.
Abstract:
In the manufacture of a multi-ply fibrous sheet structure, apparatus is operative to provide each of a pair of plies of fibrous web material with a spot embossed first pattern defined by inwardly directed nested protuberances that are adhesively joined at distal surfaces thereof to confronting surfaces of the opposite ply, and to provide the adhesively joined plies with a spot embossed second pattern defined by registered, unidirectionally presented protuberances and filled compactly one within the other of the joined plies.