Abstract:
The present invention proposes a method and apparatus for compensating for the spatial variation across the surface of a wafer in certain design parameters of semiconductor devices. The spatial variation in the design parameters is due to the spatial variation in some of the processes involved in the manufacturing of the devices upon the semiconductor wafer. Using metrology tools, the physical, chemical, and electrical parameters of the devices across the surface of the wafer are first measured and recorded. These device parameters include the certain design parameters that must remain within certain design limits or that are to be optimized. Examples of these design parameters for a transistor are the threshold voltage, the switching speed, and the current consumption. The spatial variation in the design parameters may be compensated by altering the doping profile across the wafer with some of the implantation steps. For example, heavier doping may be used for the source/drain regions of transistors close to the center of the wafer compared to doping for the source/drain regions which are close to the perimeter of the wafers. A computer model of the devices is used to determine the appropriate ion implantation profile for one or more implantation steps that would compensate for the spatial variation of the design parameters. Ion implantation is chosen for the compensation because the implantation dosage and energy can be accurately controlled, and because the ion implanters can be easily reprogrammed to deliver different amounts of dosages and energies in each region of the wafer. Small changes in the ion implantation doping profile are made for the next set of wafers and the device parameters along with the design parameters are remeasured.
Abstract:
Plasma doping apparatus includes a plasma doping chamber, a platen mounted in the plasma doping chamber for supporting a workpiece such as a semiconductor wafer, a source of ionizable gas coupled to the chamber, an anode spaced from the platen and a pulse source for applying high voltage pulses between the platen and the anode. The high voltage pulses produce a plasma having a plasma sheath in the vicinity of the workpiece. The high voltage pulses accelerate positive ions across the plasma sheath toward the platen for implantation into the workpiece. The plasma doping apparatus includes at least one Faraday cup positioned adjacent to the platen for collecting a sample of the positive ions accelerated across the plasma sheath. The sample is representative of the dose of positive ions implanted into the workpiece.
Abstract:
An ion implanter includes an dosage control apparatus for measuring and controlling ion beam dosage applied to workpieces disposed in an implantation station of the implanter. The dosage control apparatus permits the direct calculation of a calibration function. The calibration function includes at least one calibration factor, called a K value. The K value is used by dosage control circuitry of the dosage control apparatus to convert from a measured ionized beam current, I.sup.f, as measured by a Faraday cage disposed in the implantation station, to a true or effective beam current, I.sup.T. The K value is determined from a relationship between the measured ionized beam current, I.sup.+, and a pressure, P, in the implantation station. The relationship between the effective beam current, I.sup.T, the measured ionized beam current, I.sup.f, and the implantation station pressure, P, will normally take the form of an exponential relationship, e.g., I.sup.T =I.sup.f [e.sup.-(KP) ]. The K value is determined by measuring the pressure and corresponding ionized beam currents I.sup.f+, for several pressures and applying a curve fitting algorithm to determine the K value that best fits the data points. The effective beam current, I.sup.T, accounts for neutral atoms in the ion beam which are effective species in the implantation of the workpieces but that are not measured by the Faraday cage. The K value depends upon particular gas encountered along the ion beam beam line. Thus, different K values are advantageously calculated during calibration for different residual gas components expected during a production run. During a production run, the proper K value or values are selected and used by the dosage control electronics to determine the effective beam current of the ion beam and, thereby, to accurately control ion beam dosage utilizing the effective beam current. During a calibration run, a restriction plate having a narrow aperture is positioned in the beam line between an ion beam source and the implantation station.
Abstract:
Wafer disk holds wafers in position by centrifugal force and its rotating shaft is supported by a bearing capable of magnetic levitation that has a thrust bearing and radial bearings. An annular groove providing a heat radiating zone is formed under the wafer receiving faces of the wafer disk. A cooling plate cooled to a temperature not exceeding the temperature of liquid nitrogen is inserted into the groove in a contactless manner so that the wafer disk is cooled by heat radiation. In the absence of any area of physical contact in the mechanisms for axially supporting and cooling the wafer disk, ions can be implanted in low dose into wafers on the fast rotating disk while improving the quality of wafers after implantation. Further, no triboelectricity will develop, thereby contributing to an improvement in the precision of ion beam current measurement.
Abstract:
An ion implanter includes an ion source configured to generate an ion beam including an ion of a nonradioactive nuclide, a beamline configured to support an ion beam irradiated target, and a controller configured to calculate an estimated radiation dosage of a radioactive ray generated by a nuclear reaction between the ion of the nonradioactive nuclide incident into the ion beam irradiated target and the nonradioactive nuclide accumulated in the ion beam irradiated target as a result of ion beam irradiation performed previously.
Abstract:
A system and method for controlling an ion implantation system as a function of sampling ion beam current and uniformity thereof. The ion implantation system includes a plurality of ion beam optical elements configured to selectively steer and/or shape the ion beam as it is transported toward a workpiece, wherein the ion beam is sampled at a high frequency to provide a plurality of ion beam current samples, which are then analyzed to detect fluctuations and/or nonuniformities or unpredicted variations amongst the plurality of ion beam current samples. Beam current samples are compared against predetermined threshold levels, and/or predicted nonuniformity levels to generate a control signal when a detected nonuniformity in the plurality of ion beam current density samples exceeds a predetermined threshold. A control system can be configured to generate a control signal for interlocking the ion beam transport in the ion implantation system or for varying an input to at least one beam optical element to control variations in beam current.
Abstract:
An ion implantation apparatus includes an implantation part, a measuring part, and a controller. The ion implantation part implants ions into an implantation region located at a bottom of a concave portion provided on a semiconductor substrate. The measuring part measures an implantation amount of ions corresponding to an aspect ratio of the concave portion based on ions implanted from the implantation part thereinto, at a first position at which the semiconductor substrate is arranged when the ions are implanted into the implantation region or a second position close to the first position. The controller controls the implantation part to stop implantation of the ions into the measuring part when an accumulated amount of the implantation amount has reached a predetermined amount according to a target accumulation amount of the implantation region.
Abstract:
An ion implantation apparatus includes an implantation part, a measuring part, and a controller. The ion implantation part implants ions into an implantation region located at a bottom of a concave portion provided on a semiconductor substrate. The measuring part measures an implantation amount of ions corresponding to an aspect ratio of the concave portion based on ions implanted from the implantation part thereinto, at a first position at which the semiconductor substrate is arranged when the ions are implanted into the implantation region or a second position close to the first position. The controller controls the implantation part to stop implantation of the ions into the measuring part when an accumulated amount of the implantation amount has reached a predetermined amount according to a target accumulation amount of the implantation region.
Abstract:
Provided is a beam irradiation apparatus including: a beam scanner that is configured such that a charged particle beam is reciprocatively scanned in a scanning direction; a measurement device that is capable of measuring an angular component of charged particles incident into a region of a measurement target; and a data processor that calculates effective irradiation emittance of the charged particle beam using results measured by the measurement device. The measurement device measures a time dependent value for angular distribution of the charged particle beam. The data processor transforms time information included in the time dependent value for the angular distribution to position information and thus calculates the effective irradiation emittance. The effective irradiation emittance represents emittance of a virtual beam bundle, the virtual beam bundle being formed by summing portions of the charged particle beam which are incident into the region of the measurement target.
Abstract:
The time-averaged ion beam profile of an ion beam for implanting ions on a work piece may be smoothed to reduce noise, spikes, peaks, and the like and to improve dosage uniformity. Auxiliary magnetic field devices, such as electromagnets, may be located along an ion beam path and may be driven by periodic signals to generate a fluctuating magnetic field to smooth the ion beam profile (i.e., beam current density profile). The auxiliary magnetic field devices may be positioned outside the width and height of the ion beam, and may generate a non-uniform fluctuating magnetic field that may be strongest near the center of the ion beam where the highest concentration of ions may be positioned. The fluctuating magnetic field may cause the beam profile shape to change continuously, thereby averaging out noise over time.