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81.发明授权公开(公告)号：US09475226B2
公开(公告)日：2016-10-25
申请号：US14448648
申请日：2014-07-31
Applicant: iMFLUX Inc.
Inventor： Gene Michael Altonen , Kimberly Nichole McConnell , Vincent Sean Breidenbach , Milko Georgiev Gergov
IPC: B29C45/76 , B29C45/77 , B29C45/00 , B29K101/12
CPC classification number: B29C45/77 , B29C45/0025 , B29C45/0046 , B29C45/7613 , B29C45/7646 , B29C2945/76006 , B29C2945/76076 , B29C2945/76257 , B29C2945/76381 , B29C2945/76548 , B29C2945/76551 , B29C2945/76561 , B29C2945/76933 , B29C2945/76936 , B29K2101/12
Abstract: A method and a machine that account for changes in material properties of molten plastic material during an injection run. If viscosity of the molten plastic material changes during an injection run, a controller alters a step time of the injection cycle to ensure that molten plastic material completely fills and packs a mold cavity to prevent part flaws such as short shots or flashing.
Abstract translation: 考虑在注射运行期间熔融塑料材料的材料特性变化的方法和机器。 如果熔融塑料材料的粘度在喷射运行期间变化，则控制器改变喷射循环的步进时间，以确保熔融塑料材料完全填充并包装模腔，以防止诸如短射或闪光的部分缺陷。
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82.发明申请公开(公告)号：US20160082638A1
公开(公告)日：2016-03-24
申请号：US14861228
申请日：2015-09-22
Applicant: iMFLUX Inc.
Inventor： Gene Michael ALTONEN , Michael Thomas DODD
CPC classification number: B29C45/77 , B29C33/3842 , B29C45/74 , B29C45/76 , B29C45/762 , B29C45/78 , B29C2045/776 , B29C2945/76498 , B29C2945/76501 , B29C2945/76535 , B29C2945/76545 , B29C2945/76561 , B29C2945/76688 , B29C2945/76859 , B29C2945/76936 , B29C2945/76939 , B29K2101/00
Abstract: An injection molding machine that uses a mold and a native controller to operate according to an original mold cycle to mold plastic objects is retrofitted with a retrofit controller; the retrofitted machine uses the mold and the retrofit controller to operate according to a retrofit mold cycle to mold plastic objects. The retrofit mold cycle has a maximum injection pressure that is less than a maximum injection pressure of the original mold cycle. The retrofit mold cycle can also have more constant injection pressures than the original mold cycle.
Abstract translation: 使用模具和原始控制器根据原始模具循环来操作以模制塑料物体的注塑机被改装为改装控制器; 改装机使用模具和改装控制器根据更新的模具循环来操作以模制塑料物体。 改进的模具循环具有小于原始模具循环的最大注射压力的最大注射压力。 改进的模具循环也可以具有比原始模具循环更恒定的注射压力。
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83.发明申请Methods of Using Retrofitted Injection Molding Machines with Faster Cycle Times 有权使用更快周期时间的改装注塑机的方法公开(公告)号：US20160082636A1
公开(公告)日：2016-03-24
申请号：US14861282
申请日：2015-09-22
Applicant: iMFLUX Inc.
Inventor： Gene Michael ALTONEN , Michael Thomas DODD
CPC classification number: B29C45/77 , B29C33/3842 , B29C45/74 , B29C45/76 , B29C45/762 , B29C45/78 , B29C2045/776 , B29C2945/76498 , B29C2945/76501 , B29C2945/76535 , B29C2945/76545 , B29C2945/76561 , B29C2945/76688 , B29C2945/76859 , B29C2945/76936 , B29C2945/76939 , B29K2101/00
Abstract: An injection molding machine that uses a mold and a native controller to operate according to an original mold cycle to mold plastic objects is retrofitted with a retrofit controller; the retrofitted machine uses the mold and the retrofit controller to operate according to a retrofit mold cycle to mold plastic objects. When molding according to the retrofit mold cycle, the injection molding machine can obtain a faster cycle time.
Abstract translation: 使用模具和原始控制器根据原始模具循环来操作以模制塑料物体的注塑机被改装为改装控制器; 改装机使用模具和改装控制器根据更新的模具循环来操作以模制塑料物体。 当根据改造的模具循环进行成型时，注塑机可以获得更快的循环时间。
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公开(公告)号：US20160059461A1
公开(公告)日：2016-03-03
申请号：US14843062
申请日：2015-09-02
Applicant: iMFLUX Inc.
Inventor： Gene Michael ALTONEN , H. Kenneth HANSON, III , Chow-chi HUANG , Matthew Lloyd NEWMAN , Michael Thomas DODD
CPC classification number: B29C45/78 , B29C33/06 , B29C45/0013 , B29C45/0025 , B29C45/0081 , B29C45/77 , B29C2035/0811 , B29C2945/7604 , B29C2945/76257 , B29C2945/76287 , B29C2945/76381 , B29C2945/76518 , B29C2945/76525 , B29C2945/76531 , B29C2945/76732 , B29C2945/76859
Abstract: Injection molding at substantially constant pressure with the use of rapid heating techniques, such as induction heating, at strategic locations within a mold to heat molding surfaces in a manner that mitigates problems typically associated with flow filling challenges.
Abstract translation: 使用快速加热技术（例如感应加热）在模具内的战略位置注射成型，以减轻通常与流动填充挑战相关的问题。
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公开(公告)号：US20160059456A1
公开(公告)日：2016-03-03
申请号：US14939276
申请日：2015-11-12
Applicant: iMFLUX Inc.
Inventor： Gene Michael ALTONEN , Vincent Sean BREIDENBACH , Kimberly Nichole McCONNELL , Danny David LUMPKIN , Chow-chi HUANG , Charles John BERG, JR.
IPC: B29C45/27
CPC classification number: B29C45/2725 , B29C45/2701 , B29C45/2704 , B29C45/2708 , B29C45/77 , B29C2045/0086 , B29C2045/2722 , B29C2945/76006 , B29C2945/7621 , B29C2945/76287 , B29C2945/76936 , B29L2031/3044 , B29L2031/712
Abstract: A runner system for a multi-cavity injection molding system, the runner system having runners of reduced size.
Abstract translation: 一种用于多空腔注射成型系统的流道系统，该流道系统具有尺寸减小的流道。
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Patent Agency Ranking
86.发明申请公开(公告)号：US20150102525A1
公开(公告)日：2015-04-16
申请号：US14570289
申请日：2014-12-15
Applicant: iMFLUX Inc.
Inventor： Gene Michael ALTONEN , Charles John BERG, JR. , Ralph Edwin NEUFARTH , Gary Francis SCHILLER
CPC classification number: B29C45/27 , B29C45/2704 , B29C45/2737 , B29C45/77 , B29C2045/2687 , B29C2945/76498 , B29C2945/76859 , B29K2101/12 , B29K2905/02 , B29K2995/0013 , B29K2995/007
Abstract: A low constant pressure injection molding machine forms molded parts by injecting molten thermoplastic material into a mold cavity at low constant pressures of 6,000 psi and lower. As a result, the low constant pressure injection molding machine includes a mold formed of easily machineable material that is less costly and faster to manufacture than typical injection molds.
Abstract translation: 低压注射成型机通过在6,000psi或更低的低恒定压力下将熔融的热塑性材料注入模具腔而形成模制零件。 结果，低定压注塑机包括由易于加工的材料形成的模具，其成本比典型的注塑模具便宜且制造速度更快。
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87.发明申请Injection Mold Having a Simplified Evaporative Cooling System or a Simplified Cooling System with Exotic Cooling Fluids 有权注塑模具具有简化的蒸发冷却系统或具有异乎寻常冷却流体的简化冷却系统公开(公告)号：US20150064303A1
公开(公告)日：2015-03-05
申请号：US14491257
申请日：2014-09-19
Applicant: iMFLUX Inc.
Inventor： Ralph Edwin NEUFARTH , Niall D. ROBINSON , Rainer SCHARRENBERG , Robert Lawrence PROSISE , Charles John BERG, JR.
IPC: B29C45/73
CPC classification number: B29C45/7312 , B29C33/046 , B29C35/16 , B29C45/7306 , B29C45/7337 , B29K2905/02 , B29K2995/0013 , B29L2031/757
Abstract: An injection mold assembly for a high output consumer product injection molding machine, the injection mold assembly having a simplified cooling system that is an evaporative cooling system or a cooling system including a hazardous, dangerous, or expensive cooling fluid. The simplified cooling system has a cooling fluid channel that is confined to a mold support plate.
Abstract translation: 一种用于高输出消费品注射成型机的注射模具组件，该注射模具组件具有简化的冷却系统，其是蒸发冷却系统或包括危险的，危险的或昂贵的冷却流体的冷却系统。 简化的冷却系统具有限制在模具支撑板上的冷却流体通道。
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公开(公告)号：US11718008B2
公开(公告)日：2023-08-08
申请号：US17324299
申请日：2021-05-19
Applicant: IMFLUX INC.
Inventor： Bryler Collins , Brian Matthew Burns , Gene Michael Altonen , Brandon Michael Birchmeier , Matthew Craver
CPC classification number: B29C45/77 , B29C45/26 , B29C45/50 , B29C45/768 , B29C45/80 , B29C2045/2683 , B29C2945/76006 , B29C2945/7621 , B29C2945/76083 , B29C2945/76187 , B29C2945/76498 , B29C2945/76568 , B29C2945/76595 , B29C2945/76665 , B29C2945/76943
Abstract: A method of detecting and compensating for a non-operational mold cavity in an injection molding apparatus having a plurality of mold cavities and an injection molding screw or ram includes injecting, via the injection molding screw or ram, a molten thermoplastic material into the plurality of mold cavities. The method includes measuring a first process parameter of the injection molding apparatus at a pre-determined time during or after the injecting. The method also includes determining, based on the first process parameter, whether one or more mold cavities of the plurality of mold cavities are non-operational. Then, when it is determined that one or more mold cavities are non-operational, the method includes automatically adjusting the first process parameter or a second process parameter of the injection molding apparatus.
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89.发明授权公开(公告)号：US11673307B2
公开(公告)日：2023-06-13
申请号：US16854389
申请日：2020-04-21
Applicant: IMFLUX INC.
Inventor： Gene Michael Altonen , Shawn J. Schnee , Aaron Timothy Neate , William Francis Lawless, III
CPC classification number: B29C45/77 , B29C45/13 , B29C2945/76006 , B29C2945/76498
Abstract: A method and system for co-injection molding of two molten plastic materials that allows monitoring and utilization of injection pressure and optionally melt pressure and/or flow front pressure during an injection run. A controller alters the injection pressure so as to achieve and maintain optimal or desired ratios of injection pressure, and optionally melt pressure and/or flow front pressure, of the two molten plastic materials. This allows for more precise part manufacture, including reducing the thickness of a skin or shell layer compared to a core layer of a molded part.
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公开(公告)号：US11642822B2
公开(公告)日：2023-05-09
申请号：US17290584
申请日：2020-12-15
Applicant: IMFLUX INC.
Inventor： Brandon Michael Birchmeier
CPC classification number: B29C45/77 , B29C45/762 , B29C2945/76103 , B29C2945/76381 , B29C2945/76384 , B29C2945/76418 , B29C2945/76464 , B29C2945/76481 , B29C2945/76498 , B29C2945/76976
Abstract: Systems and approaches for determining design of experiment parameters using largest empty area rectangle optimization for an injection molding system. The systems and methods include obtaining pressure versus time data sets indicative of fill step pressures and corresponding fill step times for a plurality of mold cycles and defining a low and high pressure versus time curves from the data sets, with the low and high pressure versus time curves being two surfaces of a geometric shape. The systems and methods further include identifying a top surface and a bottom surface of the geometric shape; identifying a rectangle having the largest area of all rectangles contained within the first geometric shape; and generating design of experiment parameters from the largest area rectangle.
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