公开(公告)号：US06866912B2

公开(公告)日：2005-03-15

申请号：US10098053

申请日：2002-03-13

Applicant: Kenneth B Higgins ,  Brian G Morin ,  Martin E Cowan

Inventor： Kenneth B Higgins ,  Brian G Morin ,  Martin E Cowan

IPC: B32B5/06 ,  B32B5/26 ,  D06N7/00 ,  B32B33/00 ,  D05C17/02

CPC classification number: B32B5/26 ,  B32B5/06 ,  B32B2307/734 ,  B32B2471/00 ,  D06N7/0073 ,  D06N7/0081 ,  D06N7/0084 ,  D06N7/0086 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/082 ,  D06N2201/12 ,  D06N2203/068 ,  D06N2205/06 ,  D06N2205/20 ,  D06N2209/1628 ,  Y10T428/23979

Abstract: A pile fabric suitable for use as a primary carpet fabric within a carpet construction or composite such as a cushioned carpet or tile. The primary carpet fabric includes a plurality of pile-forming yarns tufted through or adhered to a primary backing of integral dimensionally stable character. A cushioning layer of foam, felt, fabric, or other suitable cushioning material may be disposed at a position below the primary carpet fabric.

Abstract translation: 一种适合用作地毯结构或复合材料如缓冲地毯或瓷砖中的初级地毯织物的绒头织物。 初级地毯织物包括簇绒或穿过整体尺寸稳定特征的主衬里的多个绒头成形纱线。 泡沫，毡，织物或其它合适的缓冲材料的缓冲层可以设置在主地毯织物下方的位置。

公开(公告)号：US20050003138A1

公开(公告)日：2005-01-06

申请号：US10612284

申请日：2003-07-03

Applicant: Robert Hutchison

Inventor： Robert Hutchison

IPC: D02G3/44 ,  D06N7/00 ,  B32B3/02

CPC classification number: G01N21/8803 ,  D02G3/445 ,  D05C17/026 ,  D06N7/0068 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/085 ,  Y10S428/913 ,  Y10T428/23957 ,  Y10T428/23993 ,  Y10T428/24686 ,  Y10T442/3065 ,  Y10T442/3089 ,  Y10T442/425 ,  Y10T442/431

Abstract: A fabric is formed of yarns having soiling-hiding and soiling-prone characteristics which are visually distinct one from the other in the surface of the fabric once the fabric has been soiled. The soiling-prone yarns comprise yarns formed of multi-lobal fibers or filaments where the soiling particles collect in the cavities of the lobed surfaces. Preferably, the soiling-hiding yarns are formed of hollowfil synthetic fibers or filaments. By embedding one or more yarns of the soiling-prone type in the fabric, e.g., carpet, the yarns become differentially visually distinctive relative to one another upon soiling of the fabric.

Abstract translation: 织物由具有污渍和易发生腐蚀的特性的纱线形成，一旦织物被污染，它们在织物的表面中彼此视觉上彼此不同。 污染易发的纱线包括由多片纤维或细丝形成的纱线，其中污物颗粒聚集在叶面的空腔中。 优选地，污渍隐形纱由中空纤维合成纤维或细丝形成。 通过将一种或多种易发型的纱线嵌入到织物（例如地毯）中，纱线在织物污染时彼此相对彼此差异化。

公开(公告)号：US06821597B1

公开(公告)日：2004-11-23

申请号：US09266155

申请日：1999-03-10

Applicant: Burton J. Price ,  G. Michael Whitaker ,  Kurt Alan Kniss

Inventor： Burton J. Price ,  G. Michael Whitaker ,  Kurt Alan Kniss

IPC: B32B3300

CPC classification number: B32B27/12 ,  B29C43/203 ,  B32B38/0032 ,  B32B2307/102 ,  B32B2605/003 ,  B60R13/08 ,  B60R13/0815 ,  B60R13/083 ,  D06N7/0065 ,  D06N7/0076 ,  D06N2201/02 ,  D06N2201/0263 ,  D06N2203/042 ,  D06N2203/061 ,  D06N2209/025 ,  D06N2209/12 ,  D06N2213/063 ,  G10K11/16 ,  G10K11/168 ,  Y10T428/23979 ,  Y10T428/23986 ,  Y10T428/23993

Abstract: The present invention provides a sound insulating structure cover panel that compliments the sound attenuation material. The method of manufacturing the panel comprises the steps of providing a laminated blank having an interior face which will be observable from the passenger compartment. The side opposite the interior face of the blank has a generally non-permeable polymeric layer adjacent to a primary backing and a secondary backing layer overlying the polymeric layer. In the preferred process, the previously described blank is elevated to a desired temperature and positioned in a closed forming mold such that the perimeter of the blank is retained in a fixed position. The forming mold is closed with a controlled pressure that is sufficient to expand the blank, conform it to the mold and render a panel having a desired permeable.

Abstract translation: 本发明提供了一种声音衰减材料的隔音结构盖板。 制造面板的方法包括以下步骤：提供具有可从乘客舱观察的内表面的层压坯料。 与坯料的内表面相对的一侧具有与主衬里相邻的通常不可渗透的聚合物层和覆盖聚合物层的第二衬里层。 在优选的方法中，将先前描述的坯料升高到期望的温度并且定位在封闭的成型模具中，使得坯料的周边保持在固定位置。 成形模具以足以扩展坯料的受控压力封闭，使其与模具一致并使具有所需可渗透性的板材成型。

公开(公告)号：US06808588B1

公开(公告)日：2004-10-26

申请号：US10015205

申请日：2001-12-04

Applicant: Amy B. Streeton ,  William O. Burke, III

Inventor： Amy B. Streeton ,  William O. Burke, III

IPC: C09J500

CPC classification number: B29D11/00278 ,  A47L23/266 ,  B29D99/0057 ,  B29L2031/3017 ,  B32B25/10 ,  B32B37/203 ,  B32B37/223 ,  B32B2038/0076 ,  B32B2305/77 ,  B32B2319/00 ,  B32B2471/04 ,  D06N7/0086 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/042 ,  D06N2203/02 ,  D06N2203/047 ,  D06N2205/20 ,  D06N2211/066 ,  Y10T428/23986

Abstract: The present disclosure relates to a continuous process for making floor mats having a textile upper surface and a rubber or rubber-like backing. In the one embodiment of the present process, a continuous roll of unvulcanized rubber is joined to a continuous roll of textile material during vulcanization. In an alternate embodiment, textile panels are positioned onto a continuous roll of unvulcanized rubber, later being joined during vulcanization. After vulcanization of either a textile roll or textile panels to a rubber backing, the resultant mat composite is cut into individual mat units.

Abstract translation: 本公开涉及一种用于制造具有织物上表面和橡胶或橡胶状背衬的地垫的连续方法。 在本方法的一个实施方案中，在硫化期间将连续的未硫化橡胶卷连接到纺织材料的连续卷。 在替代实施例中，织物板被定位在连续的未硫化橡胶卷上，随后在硫化期间接合。 将纺织卷或织物板硫化成橡胶背衬后，将所得的垫复合材料切成单独的垫单元。

公开(公告)号：US20040202816A1

公开(公告)日：2004-10-14

申请号：US10770834

申请日：2004-02-03

Inventor： Dennis J. Jones JR.

IPC: B32B033/00 ,  B32B003/02

CPC classification number: B32B33/00 ,  B32B2037/243 ,  B32B2307/7265 ,  B32B2471/02 ,  D06N7/0073 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2205/04 ,  D06N2209/128 ,  D06N2209/146 ,  D06N2209/147 ,  Y10T428/23979 ,  Y10T428/23986

Abstract: To improve the liquid barrier properties of a carpet, a repellency compound, such as a fluorochemical, is applied to the backstitch side or underside of the primary backing layer of a carpet.

Abstract translation: 为了改善地毯的液体屏障性能，将排斥性化合物如含氟化合物施加到地毯的主衬里层的背面侧面或下侧。

公开(公告)号：US20040197522A1

公开(公告)日：2004-10-07

申请号：US10658082

申请日：2003-09-09

Inventor： Raymond Joseph Reisdorf ,  Loic Pierre Rolland

IPC: B32B033/00 ,  D05C017/02 ,  B32B031/00

CPC classification number: B32B5/26 ,  B29C43/24 ,  B29C43/305 ,  B32B7/12 ,  B32B27/12 ,  B32B37/08 ,  B32B37/1027 ,  B32B37/1036 ,  B32B37/1207 ,  B32B37/153 ,  B32B37/20 ,  B32B2305/18 ,  B32B2471/00 ,  D06N7/0068 ,  D06N7/0071 ,  D06N2201/0263 ,  D06N2201/06 ,  D06N2203/042 ,  D06N2213/065 ,  Y10T428/23979 ,  Y10T428/23993

Abstract: A tufted carpet is provided having a primary backing with yarn comprised of at least 85% by weight of fibers selected from the group nylon fibers, wool fibers, and blends thereof. A polymer adhesive is applied to the back side of the tufted primary backing, which adhesive consists of at least 85% by weight of one or more ethylene copolymers each comprised of 50 to 95 weight % of ethylene, and 5-50 weight % of at least one comonomer selected from the group of esters and carboxylic acids. The polymer adhesive has a melt index greater than 150 and a tenacity at room temperature of at least 5 Mpa. A secondary backing is adhered to the back side of the primary backing. Preferred comonomers in the ethylene copolymer adhesive include vinyl acetate, butyl acrylate, methyl acrylate, methacrylic acid, and acrylic acid. A process for making the tufted carpet of the invention is also provided.

Abstract translation: 提供簇绒地毯，其具有主要背衬，纱线由至少85重量％的选自尼龙纤维，羊毛纤维及其混纺物的纤维组成。 将聚合物粘合剂施加到簇绒主要背衬的背面，该粘合剂由至少85重量％的一种或多种乙烯共聚物组成，每个乙烯共聚物各自包含50至95重量％的乙烯，和5-50重量％ 至少一种选自酯和羧酸的共聚单体。 聚合物粘合剂的熔体指数大于150，室温下的韧度至少为5Mpa。 辅助背衬粘附到主衬里的背面。 乙烯共聚物粘合剂中优选的共聚单体包括乙酸乙烯酯，丙烯酸丁酯，丙烯酸甲酯，甲基丙烯酸和丙烯酸。 还提供了制造本发明的簇状地毯的方法。

公开(公告)号：US20040137191A1

公开(公告)日：2004-07-15

申请号：US10342970

申请日：2003-01-15

Inventor： James R. Beren

IPC: B32B033/00 ,  D05C017/00

CPC classification number: B32B27/12 ,  B32B7/12 ,  D06N7/0068 ,  D06N7/0073 ,  D06N7/0076 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/06 ,  D06N2203/041 ,  D06N2203/042 ,  D06N2203/047 ,  D06N2209/1628 ,  D06N2211/066 ,  D06N2211/263 ,  Y10T428/23979 ,  Y10T428/23993

Abstract: A carpet having improved tuft and fiber lock, which includes: (i) a primary carpet fabric, (ii) a secondary carpet backing or backcoat material of an olefin polymer material, and (iii) an acrylate adhesive applied to the primary carpet fabric.

Abstract translation: 具有改进的绒头和纤维锁的地毯，其包括：（i）初级地毯织物，（ii）烯烃聚合物材料的次级地毯背衬或后涂层材料，和（iii）施加到初级地毯织物上的丙烯酸酯粘合剂。

公开(公告)号：US06740386B2

公开(公告)日：2004-05-25

申请号：US09846782

申请日：2001-05-02

Applicant: Robert D. Hutchison

Inventor： Robert D. Hutchison

IPC: B32B302

CPC classification number: B32B5/06 ,  B32B5/024 ,  B32B5/028 ,  B32B5/142 ,  B32B5/22 ,  B32B27/08 ,  B32B27/12 ,  B32B33/00 ,  B32B2255/02 ,  B32B2255/26 ,  B32B2262/101 ,  B32B2307/71 ,  B32B2471/02 ,  D06N7/0068 ,  D06N7/0081 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/082 ,  D06N2203/042 ,  D06N2203/045 ,  D06N2203/048 ,  D06N2203/061 ,  D06N2203/065 ,  D06N2209/083 ,  D06N2209/1628 ,  D06N2209/1678 ,  D06N2211/06 ,  Y10T428/23914 ,  Y10T428/23929 ,  Y10T428/23936 ,  Y10T428/23957 ,  Y10T428/23979 ,  Y10T428/24479 ,  Y10T428/24612

Abstract: A floor covering includes a primary backing having yarns tufted through the primary backing forming wear surface portions comprised of the back stitches of the tufted yarns in conjunction with non-tufted areas of the primary backing, also forming exposed wear surfaces. Both exposed wear surfaces portions form an aesthetic design pattern whereby a low, dense broadloom or modular carpet is provided at reduced materials and costs. Preferably, the primary backing is comprised of a woven polypropylene and a secondary backing is provided with the cut or loop yarns on the back side of the primary backing being fixed in place by a resin. A secondary backing formed of a composition of EVA, calcium carbonate and resin, overlaid by a woven scrim, is provided. The secondary backing may be formed of a needle-bonded synthetic fiber. Additionally, the primary backing may be formed of a non-woven material such as nylon and polyester.

Abstract translation: 地板覆盖物包括主衬里，其具有通过主衬里缠绕的纱线，其形​​成由簇绒纱线的后针迹组合的磨损表面部分以及主衬里的非簇状区域，还形成暴露的磨损表面。 两个暴露的磨损表面部分形成美学设计图案，由此以减少的材料和成本提供低密度宽幅织物或模块化地毯。 优选地，主衬里由编织聚丙烯组成，并且第二背衬设置有在主衬里的背侧上的切割或环形纱线通过树脂固定就位。 提供由EVA，碳酸钙和树脂的组合物形成的辅助衬垫，其由编织的稀松布覆盖。 辅助背衬可以由针状合成纤维形成。 此外，主衬里可以由诸如尼龙和聚酯之类的无纺材料形成。

公开(公告)号：US20030175474A1

公开(公告)日：2003-09-18

申请号：US10098053

申请日：2002-03-13

Inventor： Kenneth B. Higgins ,  Brian G. Morin ,  Martin E. Cowan

IPC: B32B003/02 ,  D05C017/02 ,  B32B033/00

CPC classification number: B32B5/26 ,  B32B5/06 ,  B32B2307/734 ,  B32B2471/00 ,  D06N7/0073 ,  D06N7/0081 ,  D06N7/0084 ,  D06N7/0086 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/082 ,  D06N2201/12 ,  D06N2203/068 ,  D06N2205/06 ,  D06N2205/20 ,  D06N2209/1628 ,  Y10T428/23979

Abstract: A pile fabric suitable for use as a primary carpet fabric within a carpet construction or composite such as a cushioned carpet or tile. The primary carpet fabric includes a plurality of pile-forming yarns tufted through or adhered to a primary backing of integral dimensionally stable character. A cushioning layer of foam, felt, fabric, or other suitable cushioning material may be disposed at a position below the primary carpet fabric.

Abstract translation: 一种适合用作地毯结构或复合材料如缓冲地毯或瓷砖中的初级地毯织物的绒头织物。 初级地毯织物包括簇绒或穿过整体尺寸稳定特征的主衬里的多个绒头成形纱线。 泡沫，毡，织物或其它合适的缓冲材料的缓冲层可以设置在主地毯织物下方的位置。

公开(公告)号：US20030129354A1

公开(公告)日：2003-07-10

申请号：US09128289

申请日：1998-08-03

Inventor： WILLIAM O. BURKE III ,  JAMES N. ROCKWELL ,  ROBERT C. KERR

IPC: B32B033/00 ,  D05C017/02

CPC classification number: B32B25/10 ,  A47L23/266 ,  D06N7/0071 ,  D06N7/0086 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/042 ,  D06N2203/02 ,  D06N2205/04 ,  D06N2205/20 ,  Y10T428/23979

Abstract: This invention relates to a floor mat which comprises a nonwoven substrate through which carpet pile fibers are tufted and which also comprises either a foam rubber backing sheet which exhibits the same degree of shrinkage as the carpet pile component or a rubber backing sheet which possesses a strength modulus above about 1,000 pounds per square inch. With such backing sheet requirements either the overall shrinkage of the mat will be even or the backing sheet will be strong enough to compensate for varying degrees of shrinkage between the pile substrate and the backing sheet. The resultant floor mat is the first such mat which meets industrial laundry standards of rippling (i.e., curling up) and delaminating (i.e., loosening and ultimate falling out of tufted pile fibers) which also utilizes a nonwoven carpet pile substrate and which must also be able to withstand vigorous laundry processes without either damaging the subject rotary washer or centrifugal dryer or become damaged itself upon exposure to such harsh conditions.

Abstract translation: 本发明涉及一种地板垫，其包括非织造基底，通过该非织造基底，地毯绒头纤维被簇绒，并且还包括呈现与绒头绒头组件相同程度的收缩的泡沫橡胶背衬片或具有强度的橡胶背衬片 模量高于约1,000磅/平方英寸。 对于这种背衬片要求，垫的总体收缩率将是均匀的，或者背衬片将足够强以补偿绒头基底和背衬片之间的不同程度的收缩。 所得到的地板垫是符合工业洗涤标准的第一个这样的垫，其符合工业洗涤标准的波纹（即卷曲）和分层（即松散和最终从簇绒绒毛纤维掉出），其也使用非织造地毯绒毛衬底，并且还必须 能够承受剧烈的洗衣过程，而不会损坏本体旋转垫圈或离心式干燥器，或在暴露于这种苛刻条件下自身受损。