Abstract:
Apparatus and methods for servo-controlled manufacturing operations are disclosed. In one embodiment, an apparatus includes a base member, a drive platform spaced apart from the base member by a separation distance, and a plurality of guide members extending between the drive platform and the base member. At least one of the drive platform and the base member are moveable along the guide members to increase or decrease the separation distance. The apparatus also includes a drive member operatively coupled between the drive platform and the base member, and a servo motor operatively coupled to the drive member. As the servo motor drives the drive member, the separation distance is varied. In an alternate embodiment, a manufacturing tool may be coupled to at least one of the drive platform and the base member.
Abstract:
A flexible rail machine tool couples temporarily to a structure by vacuum cups and positions a tool head at any desired point over an area. The toolhead can perform operations such as drilling, bolt insertion, and acquisition of dimension data. The flexible rail can conform to surface curvature in one or more axes. Tool head perpendicularity to the structure can be sensed and adjusted as needed. The as-attached position of the rail may be compensated for through coordinate transformation, allowing holes, for example, to be placed with substantial precision.
Abstract:
Apparatus and methods for manufacturing operations using non-contact position sensing are disclosed. In one embodiment, an apparatus includes a track assembly adapted to be attached to a workpiece, a carriage assembly moveably coupled to the track assembly and moveable relative to the workpiece, and a position sensor. The position sensor includes a sensor element adapted to detect at least one edge of an index feature on the workpiece from a distance away from the index feature. In an alternate embodiment, the position sensor may include a sensing circuit that receives an analog signal from the sensing element and provides both analog and digital output signals. In another embodiment, a controller that controls manufacturing operations may be mounted directly on the carriage assembly.
Abstract:
The present invention mainly aims to provide cutting method and cutting apparatus for manufacturing a guide rail of a rolling guide device by efficiently cut-working a long scale hardened steel. In order to achieve such object, there is provided a cutting method of linearly cutting a work surface (3) of the long scale hardened steel (2) along the longitudinal direction thereof. In this process, it is desired to arrange a plurality of CBN tools (7) along the longitudinal direction of the long scale hardened steel (2) to thereby sequentially cut the work surface (3). Furthermore, a cutting apparatus of the present invention comprises a fixing device (4) for fixing the long scale hardened steel (2), a tool rest (5) which is guided by a guide device (6) disposed along the longitudinal direction of the fixing device (4) and the CBN tool (7) cut-working the work surface (3) of the long scale hardened steel (2) held by the tool rest (5).
Abstract:
A machine cutter including a cutting bit positionable in a slot of a machine; a drive shaft rotatably driving the bit; a bracket having a plurality of angular positions for supporting and pivoting the bit wherein bit pivots about a pivot point on the bracket proximate to the bit, and a frame supporting the bracket on a slidable support providing linear movement to the bit.
Abstract:
Apparatus and methods for manufacturing operations are disclosed. In one embodiment, a vacuum cup assembly includes a housing having a vacuum generator formed therein, and a compliant sealing member coupled to the housing. The vacuum generator is coupleable to a source of pressurized fluid and is adapted to generate a reduced pressure region. The sealing member forms an enclosable region in fluid communication with the reduced pressure region. In another embodiment, a method of performing a manufacturing operation includes installing a coordinating pin into an indexing hole, the coordinating pin including a quantum of indexing information. The quantum of indexing information is sensed, and a manufacturing operation is performed based at least partially on the quantum of indexing information.
Abstract:
A flexible track drilling machine employs a pair of rails that are flexible in one direction to conform to a non-flat workpiece surface and are substantially stiff in a direction parallel to the workpiece surface. The rails are attached to the workpiece by vacuum cups spaced along each rail. An X-axis carriage is slidably mounted on the rails by rollers mounted on flexible spring plates affixed to the carriage. A drill or other device to be positioned is mounted on a Y-axis carriage that is slidably connected to the X-axis carriage. The three-dimensional surface of the workpiece is mathematically transformed into a two-dimensional flat pattern, and the positioning of the carriages is controlled based on the flat pattern.
Abstract:
Apparatus and methods for servo-controlled manufacturing operations are disclosed. In one embodiment, an apparatus includes a base member, a drive platform spaced apart from the base member by a separation distance, and a plurality of guide members extending between the drive platform and the base member. At least one of the drive platform and the base member are moveable along the guide members to increase or decrease the separation distance. The apparatus also includes a drive member operatively coupled between the drive platform and the base member, and a servo motor operatively coupled to the drive member. As the servo motor drives the drive member, the separation distance is varied. In an alternate embodiment, a manufacturing tool may be coupled to at least one of the drive platform and the base member.
Abstract:
Methods and apparatus for track members having a neutral axis rack are disclosed. In one embodiment, an apparatus for supporting a manufacturing tool relative to a workpiece includes a track assembly adapted to be attached to the workpiece and including at least one rail, the rail having a longitudinally-extending neutral axis and a rack extending along a pitch line that at least approximately coincides with the longitudinally-extending neutral axis. In alternate embodiments, the rack includes a plurality of wedge-shaped apertures or a plurality of conically-shaped apertures.
Abstract:
A removable surface positioning guide for a rotary hand-held tool provides one or more adjustable features for selective positioning of a surface engaging bit driven by the rotary hand-held tool. The surface positioning guide may include a pivot joint between a guide base and a mounting adapter. The guide base pivots relative to the mounting adapter about the pivot joint between operable positions. The surface positioning guide may include at least one spring supported by the mounting adapter either directly or indirectly that biases a guide base axially away from the mounting adapter. The guide base is movable toward the mounting adapter against the biasing of the at least one spring to effect a plunging movement. The surface positioning guide may include a reversible or interchangeable base flange with differently configured faces that are adapted to be placed against a working surface.