摘要:
A method of fabricating a needle via conformal deposition in a two-piece mold includes the step of attaching a top mold member to a bottom mold member such that the top mold member and the bottom mold member define an enclosed, elongated needle trench with a deposition aperture. A conformal substance, such as polysilicon, is then passed through the deposition aperture such that the conformal substance is deposited within the enclosed, elongated needle trench to form a needle. The method is used to form needles with prongs, multiple channels, multiple ports, barbs, strength enhancement features, and circuitry.
摘要:
A thin film filter fabricated using surface micromachining. The width of the filter pores is determined by the thickness of a sacrificial thin-film layer. This dimension can be precisely controlled, and may be as small as about 50 angstroms. The pore length may also be determined by the thickness of thin film layers and can therefore be smaller than the limit of resolution obtainable with photolithography. The filters are suitable for use at high temperatures and with many harsh solvents.
摘要:
This invention relates to the area of microelectromechanical systems in which electronic circuits and mechanical devices are integrated on the same silicon chip. The method taught herein allows the fabrication of thin film structures in excess of 150 microns in height using thin film deposition processes. Wafers may be employed as reusable molds for efficient production of such structures.
摘要:
A bearing seal assembly for an oscillating actuator, comprises an outer bearing raceway, an inner bearing raceway mounted concentric with the outer raceway, and an annular deformable liquid impermeable membrane having an axial length of not more than one tenth the radius thereof, an inner peripheral edge sealingly secured to the inner bearing raceway, and an outer peripheral edge sealingly secured to the outer raceway for enabling limited relative rotation between the inner raceway and the outer raceway with minimum axial distortion of said membrane. In one embodiment, the membrane is stretched to eliminate surface distortion under torsional stress. Another embodiment illustrates waves molded into the membrane for reducing torsional forces.
摘要:
A lubricant reservoir system for a magnetic disk near contact data storage device, which rotates in unison with the disk assembly to replace lubricant depleted from the disk surface over the life of the device, includes reservoir chambers in disk spacers with lubricant metering provided by restricted passages or textured surfaces extending radially outward from the reservoir chamber while replacement air passages extend radially inward to replace dispensed lubricant. The metered lubricant is delivered to the disk surface at a location where the surface confronting the disk is made compliant with the disk surface and the adjoining surface is beveled to form an angle of more than 90 degrees with the disk surface thereby preventing migration of lubricant away from the disk. Nonwettable surfaces may be used in metering passages, air passages, and on some beveled surfaces to further control lubricant metering. In operation, the high G forces induced by rotation cause lubricant to be metered to the disk while the same small metering passages function as a barrier when the disk assembly is not rotating.
摘要:
The back edge of a disk drive slider is used to remove debris from disk media by slowly sweeping it from the inner diameter of the disk to the outer diameter of the disk while the disk is rotating backwards from normal. The sweeping operation is completed while the disks are still gaining rotational speed so that liftoff velocity is not achieved. Material accumulated on the back edge of the slider is either dumped at the outer diameter of the disk, or remains on the back edge of the slider as normal operation is commenced.
摘要:
In a magnetic disk file having a plurality of disks and a source of organic lubricant mounted within a housing, an air flow stream recirculates within the housing. The vapor pressure of the lubricant source is controlled to provide vapor phase transport of lubricant molecules between the source and the disks' recording surfaces. The lubricant molecules bidirectionally transfer between the air stream and the source, and between the air stream and the surface of the disks, as is needed to maintain a mono-molecular lubricant film, in the range of about 3 to 15 angstroms, on the disks in accordance with the principle of Langmuir kinetics. The disks are rigid disks and their recording surface includes a carbon overcoat. This overcoat has an affinity for the airborne organic lubricant molecules.In a first embodiment, the vapor pressure of the lubricant is controlled by mounting the material at the coolest location within the housing.In a second embodiment, the lubricant is carried as a mono-molecular layer of lubricant on granular carbon particles which have a surface area that is many times greater than the surface area of the disks.In a third embodiment, the vapor pressure is controlled by combining the lubricant with a vapor pressure diluent.
摘要:
Method, with structure, of production of precision head/disk interfaces for near contact recording in a low viscosity liquid lubricant film. Triangular shaped bearing pads in an assembled hard drive are brought to bear upon a rotating lubricated disk to dislodge, smooth and polish any residing asperity. The triangular shape of the bearing pads sweeps away and directs to the outer edge of the disk any of the remaining fine carbon sputtering debris which is loosened as the bearing pads are drawn from the inner dimension to the outer dimension of the disk.
摘要:
An integrated head-suspension-wick system having lubrication, including a bearing area at one end that holds a magnetic transducer against the disk. The invention provides wicking grooves in the integrated head-suspension-wick arm. The grooves are shaped to cause capillary forces to pull the lubricant from the supply wick on the arm, along the suspension of the bearing area. This ensures that the disk area under the head will not go dry regardless of storage duration or conditions. When the disk is running, the wick continues to conduct lubricant to the disk surface.
摘要:
A thin film magnetic recording disk that has a layer of lubricant bonded thereto is enclosed within a vapor phase lubricant system that operates to continuously apply lubricant vapors to the disk's bonded lubricant layer by operation of Langmuir kinetics. Lubricant vapors are selectively adsorbed on the disk, including regions of the disk where the bonded lubricant is either too thin or is entirely absent, thus minimizing failures that might be caused by such imperfections in the bonded lubricant layer. A reactive perfluoropolyether (PFPE) lubricant containing chemically active functional groups is substantially bonded onto the recording surface of the disk, for example by the application of heat. The mobile residue of this bonded lubricant layer may be left on the disk, to thereafter function as a non-bonded, mobile, lubricant layer covering the surface of the bonded lubricant layer. Alternately, the lubricant residue may be substantially removed by use of a solvent or other means, and a nonreactive lubricant, such as a nonreactive PFPE, may thereafter be topically applied onto the surface of the bonded lubricant layer, to function as a non-bonded, mobile, lubricant layer. A lubricant reservoir within the vapor phase lubricant system provides a supply of a volatile organic lubricant, such as stearic acid or reactive or a nonreactive PFPE. Lubricant vapors from this reservoir operate so as to continuously repair voids or thin areas in the disk's simplex layer of substantially bonded lubricant, or in the disk's duplex layer of bonded and mobile lubricant. Either one, two or three lubricants could be used in this tribological system.