公开(公告)号：US09802866B2

公开(公告)日：2017-10-31

申请号：US11592481

申请日：2006-11-02

Applicant: Qiang Yu ,  Weixin David Song

Inventor： Qiang Yu ,  Weixin David Song

IPC: B32B1/04 ,  C04B28/14 ,  B32B13/02 ,  B32B13/04 ,  B32B13/08 ,  B32B13/14 ,  B32B17/02 ,  B32B29/00 ,  C04B103/00 ,  C04B111/00

CPC classification number: C04B28/14 ,  B32B13/02 ,  B32B13/04 ,  B32B13/08 ,  B32B13/14 ,  B32B17/02 ,  B32B29/00 ,  B32B2250/40 ,  B32B2307/306 ,  B32B2307/536 ,  B32B2307/546 ,  B32B2307/5825 ,  B32B2419/04 ,  B32B2607/00 ,  C04B2103/0075 ,  C04B2111/0062 ,  C04B2201/20 ,  Y02W30/97 ,  Y10T428/232 ,  C04B14/42 ,  C04B18/241 ,  C04B22/16 ,  C04B24/08 ,  C04B24/226 ,  C04B24/383 ,  C04B38/0054 ,  C04B38/0061 ,  C04B38/10 ,  C04B2103/408

Abstract: This invention provides low density gypsum products. This invention also provides a method of making the low density gypsum products.

公开(公告)号：US08444787B2

公开(公告)日：2013-05-21

申请号：US13208154

申请日：2011-08-11

Applicant: James R. Wittbold ,  W. David Song

Inventor： James R. Wittbold ,  W. David Song

IPC: C04B9/04 ,  C04B11/00 ,  C04B28/14 ,  B29C65/00 ,  B32B13/00 ,  B32B37/00

CPC classification number: C04B40/0039 ,  B01F13/103 ,  B28B19/0092 ,  B28C5/06 ,  C04B28/14 ,  C04B2103/12 ,  C04B2111/00603 ,  C04B2111/0062 ,  C04B2201/10 ,  C04B40/0028 ,  C04B20/008 ,  C04B22/143 ,  C04B22/16 ,  C04B24/003

Abstract: Provided are methods and systems for introducing a wet gypsum accelerator or other high viscosity production additive to an aqueous dispersion of calcined gypsum in a discharge apparatus downstream of a stucco mixer in which the dispersion was prepared. These methods and systems are useful in the production of various gypsum products such as board including wallboard and ceiling tiles.

Abstract translation: 提供了在制备分散体的灰泥混合器下游的排放装置中将湿石膏加速剂或其它高粘度生产添加剂引入煅烧石膏的水分散体的方法和系统。 这些方法和系统可用于生产各种石膏产品，例如板，包括墙板和天花板砖。

公开(公告)号：US08262820B2

公开(公告)日：2012-09-11

申请号：US11413528

申请日：2006-04-28

Applicant: Qiang Yu ,  Weixin David Song

Inventor： Qiang Yu ,  Weixin David Song

IPC: B32B13/00

CPC classification number: B32B13/04 ,  C04B24/38 ,  C04B28/145 ,  C04B2111/0062 ,  C04B20/008 ,  C04B24/16 ,  C04B24/226 ,  C04B40/0028

Abstract: The invention provides in one embodiment a gypsum-containing slurry including stucco and an aqueous pre-dispersion of a pregelatinized starch. Also provided is a method of making gypsum wallboard by providing a pre-dispersion of the pregelatinized starch in water, and adding the pregelatinized starch pre-dispersion to the gypsum-containing slurry. The pregelatinized starch can have a particle size distribution within the following range: d (0.1)=about 20μ-35μ, d (0.5)=about 60μ-110μ, d (0.9)=about 100μ-220μ.

Abstract translation: 本发明在一个实施方案中提供了包含灰泥和预胶化淀粉的预分散水的含石膏浆料。 还提供了通过提供预胶化淀粉在水中的预分散并将预胶化淀粉预分散体加入到含石膏浆料中来制备石膏墙板的方法。 预胶化淀粉可以具有以下范围内的粒度分布：d（0.1）=约20μ-35μ，d（0.5）=约60μ-110μ，d（0.9）=约100μ-220μ。

公开(公告)号：US20110308432A1

公开(公告)日：2011-12-22

申请号：US13208154

申请日：2011-08-11

Applicant: James R. WITTBOLD ,  W. David SONG

Inventor： James R. WITTBOLD ,  W. David SONG

IPC: C04B11/00

CPC classification number: C04B40/0039 ,  B01F13/103 ,  B28B19/0092 ,  B28C5/06 ,  C04B28/14 ,  C04B2103/12 ,  C04B2111/00603 ,  C04B2111/0062 ,  C04B2201/10 ,  C04B40/0028 ,  C04B20/008 ,  C04B22/143 ,  C04B22/16 ,  C04B24/003

Abstract: Provided are methods and systems for introducing a wet gypsum accelerator or other high viscosity production additive to an aqueous dispersion of calcined gypsum in a discharge apparatus downstream of a stucco mixer in which the dispersion was prepared. These methods and systems are useful in the production of various gypsum products such as board including wallboard and ceiling tiles.

Abstract translation: 提供了在制备分散体的灰泥混合器下游的排放装置中将湿石膏加速剂或其它高粘度生产添加剂引入煅烧石膏的水分散体的方法和系统。 这些方法和系统可用于生产各种石膏产品，例如板，包括墙板和天花板砖。

公开(公告)号：US08057915B2

公开(公告)日：2011-11-15

申请号：US11807980

申请日：2007-05-31

Applicant: W. David Song ,  Mark H. Englert ,  Qiang Yu ,  Martin W. Brown ,  Richard B. Stevens

Inventor： W. David Song ,  Mark H. Englert ,  Qiang Yu ,  Martin W. Brown ,  Richard B. Stevens

IPC: B32B19/00

CPC classification number: B28B19/0092 ,  B32B2305/30 ,  B32B2307/10 ,  B32B2315/18 ,  B32B2607/00 ,  C04B14/185 ,  C04B28/145 ,  C04B2111/0062 ,  C04B2111/52 ,  Y10T442/20 ,  Y10T442/2738 ,  Y10T442/361 ,  Y10T442/665 ,  C04B20/002 ,  C04B20/0048 ,  C04B20/0076 ,  C04B22/16 ,  C04B24/38 ,  C04B2103/408 ,  C04B20/1018

Abstract: The acoustical product of the present invention comprises an acoustical product including a matrix of calcium sulfate dihydrate crystals and expanded perlite distributed throughout the matrix. The expanded perlite has a particle size distribution with at least 10% of the perlite having a particle diameter of 700 microns or more, and the amount of expanded perlite to calcium sulfate dihydrate is about 35% to about 75% by weight, based upon the dry weight of the calcium sulfate dihydrate. A dispersing agent and glass fibers having a particle length of about ¼ inch to about 1 inch are dispersed throughout the gypsum matrix.

Abstract translation: 本发明的声学产品包括包含分布在整个基质中的硫酸钙二水合物晶体和膨胀珍珠岩基质的声学产物。 膨胀珍珠岩具有粒度分布，其中至少10％的珍珠岩具有700微米或更大的粒径，并且膨胀珍珠岩与硫酸钙二水合物的量为约35重量％至约75重量％，基于 硫酸钙二水合物的干重。 具有约1/4英寸至约1英寸的颗粒长度的分散剂和玻璃纤维分散在整个石膏基质中。

公开(公告)号：US08016960B2

公开(公告)日：2011-09-13

申请号：US11116809

申请日：2005-04-27

Applicant: James R. Wittbold ,  W. David Song

Inventor： James R. Wittbold ,  W. David Song

IPC: B29C65/00 ,  B32B13/00 ,  B32B37/00 ,  C04B9/04 ,  C04B11/00 ,  C04B28/14 ,  B01F15/02

CPC classification number: C04B40/0039 ,  B01F13/103 ,  B28B19/0092 ,  B28C5/06 ,  C04B28/14 ,  C04B2103/12 ,  C04B2111/00603 ,  C04B2111/0062 ,  C04B2201/10 ,  C04B40/0028 ,  C04B20/008 ,  C04B22/143 ,  C04B22/16 ,  C04B24/003

Abstract: Provided are methods and systems for introducing a wet gypsum accelerator or other high viscosity production additive to an aqueous dispersion of calcined gypsum in a discharge apparatus downstream of a stucco mixer in which the dispersion was prepared. These methods and systems are useful in the production of various gypsum products such as board including wallboard and ceiling tiles.

Abstract translation: 提供了在制备分散体的灰泥混合器下游的排放装置中将湿石膏加速剂或其它高粘度生产添加剂引入煅烧石膏的水分散体的方法和系统。 这些方法和系统可用于生产各种石膏产品，例如板，包括墙板和天花板砖。

公开(公告)号：US07736720B2

公开(公告)日：2010-06-15

申请号：US11537395

申请日：2006-09-29

Applicant: Qiang Yu ,  Weixin David Song

Inventor： Qiang Yu ,  Weixin David Song

IPC: B32B3/26 ,  B32B13/00 ,  C04B28/14

CPC classification number: B32B13/04 ,  B32B13/02 ,  B32B13/08 ,  B32B13/14 ,  B32B29/00 ,  B32B2250/40 ,  B32B2307/306 ,  B32B2307/536 ,  B32B2307/546 ,  B32B2307/5825 ,  B32B2419/04 ,  B32B2607/00 ,  C04B28/145 ,  C04B2111/0062 ,  Y02W30/97 ,  Y10T428/24496 ,  Y10T428/249953 ,  C04B14/42 ,  C04B18/241 ,  C04B22/16 ,  C04B24/226 ,  C04B24/383 ,  C04B38/106 ,  C04B2103/65

Abstract: The invention provides a light weight composite gypsum board including a foamed low density set gypsum core, a top non-foamed (or reduced-foamed) bonding high density layer and a bottom non-foamed (or reduced-foamed) bonding high density layer, a top cover sheet bonded to the foamed low density set gypsum core by the top non-foamed (or reduced-foamed) bonding high density layer, and a bottom cover sheet bonded to the foamed low density set gypsum core by the bottom non-foamed (or reduced-foamed) bonding high density layer. The foamed low density set gypsum core is prepared having a density of less than about 30 pcf using soap foam in the gypsum-containing slurry. The combination of components provide a composite gypsum board having light weight and high strength.

Abstract translation: 本发明提供了一种重量轻的复合石膏板，其包括发泡低密度石膏芯，顶部非发泡（或还原发泡）键合高密度层和底部非发泡（或还原发泡）键合高密度层， 通过顶部非发泡（或还原发泡）键合高密度层与发泡的低密度凝固石膏芯结合的顶盖片，以及通过底部未发泡的，与发泡的低密度凝固石膏芯接合的底盖片 （或还原发泡）键合高密度层。 使用含石膏浆料中的肥皂泡沫，制备密度低于约30PCF的泡沫低密度凝固石膏芯。 组分的组合提供了重量轻且强度高的复合石膏板。

公开(公告)号：US09840066B2

公开(公告)日：2017-12-12

申请号：US11906479

申请日：2007-10-02

Applicant: Qiang Yu ,  Weixin David Song

Inventor： Qiang Yu ,  Weixin David Song

IPC: B32B3/00 ,  B32B13/08 ,  B32B3/26 ,  B32B5/02 ,  B32B17/02 ,  B32B29/00 ,  C04B28/14 ,  B32B13/14 ,  C04B111/00 ,  C04B111/40

CPC classification number: B32B13/08 ,  B32B3/26 ,  B32B5/02 ,  B32B13/14 ,  B32B17/02 ,  B32B29/00 ,  C04B28/14 ,  C04B2111/0062 ,  C04B2111/40 ,  Y10T428/249968 ,  C04B22/16 ,  C04B24/226 ,  C04B24/383 ,  C04B2103/408

Abstract: This invention provides gypsum wallboards with a unique microstructure where the walls between voids are enhanced in thickness and strength to substantially improve the strength and handling properties of the wallboards. A method of making lightweight gypsum wallboards is also provided.

公开(公告)号：US09616591B2

公开(公告)日：2017-04-11

申请号：US13341209

申请日：2011-12-30

Applicant: Alfred Li ,  Chris C. Lee ,  Cesar Chan ,  Ronald E. Schenck ,  Weixin David Song ,  Curtis B. Loring ,  James R. Wittbold ,  William J. Rago ,  Christopher Robert Nelson

Inventor： Alfred Li ,  Chris C. Lee ,  Cesar Chan ,  Ronald E. Schenck ,  Weixin David Song ,  Curtis B. Loring ,  James R. Wittbold ,  William J. Rago ,  Christopher Robert Nelson

IPC: B28C5/00 ,  B28B19/00 ,  B05C5/02

CPC classification number: B28B19/0092 ,  B05C5/0225 ,  B05C5/0245 ,  B05C5/0254 ,  B05C5/0262 ,  Y10T137/0318 ,  Y10T137/87571

Abstract: A slurry distribution system can include a feed conduit and a distribution conduit in fluid communication therewith. The feed conduit can include a first feed inlet and a second feed inlet disposed in spaced relationship thereto. The distribution conduit can extend generally along a longitudinal axis and include an entry portion and a distribution outlet in fluid communication therewith. The entry portion is in fluid communication with the first and second feed inlets of the feed conduit. The distribution outlet extends a predetermined distance along a transverse axis, which is substantially perpendicular to the longitudinal axis. The slurry distribution system can be placed in fluid communication with a gypsum slurry mixer adapted to agitate water and calcined gypsum to form an aqueous calcined gypsum slurry.

公开(公告)号：US20120251813A1

公开(公告)日：2012-10-04

申请号：US13493941

申请日：2012-06-11

Applicant: Qiang YU ,  Weixin David SONG ,  Michael LYNN

Inventor： Qiang YU ,  Weixin David SONG ,  Michael LYNN

IPC: B32B3/26 ,  B32B13/02 ,  B32B13/00

CPC classification number: C04B11/00 ,  C04B22/16 ,  C04B24/226 ,  C04B24/383 ,  C04B28/14 ,  C04B2103/0045 ,  C04B2103/408 ,  C04B2111/0062 ,  Y02W30/97 ,  Y10T428/249953 ,  Y10T428/2978 ,  Y10T428/31971 ,  Y10T428/31993 ,  Y10T442/665 ,  C04B14/42 ,  C04B18/24

Abstract: The invention generally provides gypsum-containing slurries including stucco, naphthalenesulfonate dispersant, and pregelatinized starch. The naphthalenesulfonate dispersant is present in an amount of about 0.1%-3.0% by weight based on the weight of dry stucco. The pregelatinized starch is present in an amount of at least about 0.5% by weight up to about 10% by weight of pregelatinized starch by weight based on the weight of dry stucco in the formulation. Other slurry additives can include trimetaphosphate salts, accelerators, binders, paper fiber, glass fiber, and other known ingredients. The invention also comprises the gypsum-containing products made with such slurries, for example, gypsum wallboard, and a method of making gypsum wallboard.

Abstract translation: 本发明通常提供含石膏，萘磺酸盐分散剂和预胶化淀粉的含石膏的浆料。 基于干灰泥的重量，萘磺酸盐分散剂的存在量为约0.1重量％〜3.0重量％。 基于制剂中干灰泥的重量，预胶化淀粉的存在量为预胶化淀粉的至少约0.5重量％至多约10重量％。 其它浆料添加剂可以包括三偏磷酸盐，促进剂，粘合剂，纸纤维，玻璃纤维和其它已知成分。 本发明还包括用这种浆料制成的含石膏的产品，例如石膏墙板，以及制造石膏墙板的方法。