摘要:
An optical inspection system for nondestructive internal visual inspection and non-contact infra-red (IR) temperature monitoring of an online, operating power generation turbine. The optical inspection system includes an optical tube having a viewing port, at least one reflective mirror or a mirror array having a reflectivity spectral range from 550 nm to 20 μm, and capable of continuous operation at temperatures greater than 932 degrees Fahrenheit (500 degrees Celsius), and a transparent window with high transmission within the same spectral range mounted distal the viewing port. The same optical mirror array may be used to measure selectively surface temperature of metal turbine blades in the near IR range (approximately 1 μm wavelength) and of thermal barrier coated turbine blades in the long IR range (approximately 10 μm wavelength).
摘要:
An imaging system for on-line imaging of a component in a gas turbine engine. The imaging system includes a flexible imaging bundle formed by a plurality of optical elements. An imaging end of the optical elements images a component in a hot gas path of the engine during operation of the engine and a viewing end provides an image of the component at a location displaced from the hot gas path. The optical elements are surrounded by a flexible metal sheath that is permeable to air to provide cooling air the optical elements from an air source surrounding the flexible imaging bundle.
摘要:
Optical camera systems for nondestructive internal inspection of online, operating power generation turbines, including gas turbine combustor and turbine sections that are at high operating temperatures in the range of over 600° C. (1112° F.). The system includes one or more temperature and vibration-compensating lens systems in the optical tube mount. The lens is circumferentially retained within a lens mount, with a mounting ring in contact with only the lens axial face. A biasing element exerts axially oriented biasing force on the first lens face through the first mounting ring, allowing for mount flexure in response to operational turbine vibration and temperature changes. The lens mount is advantageously combined with aspheric lenses capable of withstanding continuous operating temperatures above 600° C. The aspheric lenses, alone or in combination with spherical lenses, establish a wider field of view, and require fewer lenses in combination than lens mounts incorporating only spherical lenses.
摘要:
Optical camera systems for nondestructive internal inspection of online, operating power generation turbines, including gas turbine combustor and turbine sections that are at high operating temperatures in the range of over 600° C. (1112° F.) and which include combustion gas contaminants. The inspection system includes one or more aspheric lenses capable of withstanding continuous operating temperatures above 600° C. The aspheric lenses, alone or in combination with spherical lenses, establish a wider field of view, and require fewer lenses in combination than lens mounts incorporating only spherical lenses. A cooling system incorporated in the inspection system facilitates continuous operation and inhibits lens external surface fouling from combustion gasses.
摘要:
A light scattering sensing system and method. In one embodiment, the system includes a sample branch configured to collect light signals backscattered from scattering centers contained in a coherence volume of a medium under evaluation, the sample branch including a multi-mode optical waveguide. In one embodiment, the method includes radiating low-coherence light into a scattering medium using a multi-mode optical waveguide, and collecting light signals backscattered by the scattering centers and light reflected by an end surface of the multi-mode optical waveguide using the multi-mode optical waveguide.
摘要:
An optical inspection system for nondestructive internal visual inspection and non-contact infra-red (IR) temperature monitoring of an online, operating power generation turbine. The optical inspection system includes an optical tube having a viewing port, at least one reflective mirror or a mirror array having a reflectivity spectral range from 550 nm to 20 μm, and capable of continuous operation at temperatures greater than 932 degrees Fahrenheit (500 degrees Celsius), and a transparent window with high transmission within the same spectral range mounted distal the viewing port. The same optical mirror array may be used to measure selectively surface temperature of metal turbine blades in the near IR range (approximately 1 μm wavelength) and of thermal barrier coated turbine blades in the long IR range (approximately 10 μm wavelength).
摘要:
A method of nondestructive evaluation and related system. The method includes arranging a test piece (14) having an internal passage (18) and an external surface (15) and a thermal calibrator (12) within a field of view (42) of an infrared sensor (44); generating a flow (16) of fluid characterized by a fluid temperature; exposing the test piece internal passage (18) and the thermal calibrator (12) to fluid from the flow (16); capturing infrared emission information of the test piece external surface (15) and of the thermal calibrator (12) simultaneously using the infrared sensor (44), wherein the test piece infrared emission information includes emission intensity information, and wherein the thermal calibrator infrared emission information includes a reference emission intensity associated with the fluid temperature; and normalizing the test piece emission intensity information against the reference emission intensity.
摘要:
Optical camera systems for nondestructive internal inspection of online, operating power generation turbines, including gas turbine combustor and turbine sections that are at high operating temperatures in the range of over 600° C. (1112° F.). The system includes one or more temperature and vibration-compensating lens systems in the optical tube mount. The lens is circumferentially retained within a lens mount, with a mounting ring in contact with only the lens axial face. A biasing element exerts axially oriented biasing force on the first lens face through the first mounting ring, allowing for mount flexure in response to operational turbine vibration and temperature changes. The lens mount is advantageously combined with aspheric lenses capable of withstanding continuous operating temperatures above 600° C. The aspheric lenses, alone or in combination with spherical lenses, establish a wider field of view, and require fewer lenses in combination than lens mounts incorporating only spherical lenses.
摘要:
Method and system for calibrating a thermal radiance map of a turbine component in a combustion environment. At least one spot (18) of material is disposed on a surface of the component. An infrared (IR) imager (14) is arranged so that the spot is within a field of view of the imager to acquire imaging data of the spot. A processor (30) is configured to process the imaging data to generate a sequence of images as a temperature of the combustion environment is increased. A monitor (42, 44) may be coupled to the processor to monitor the sequence of images of to determine an occurrence of a physical change of the spot as the temperature is increased. A calibration module (46) may be configured to assign a first temperature value to the surface of the turbine component when the occurrence of the physical change of the spot is determined.
摘要:
Two adjacent objects with a gap between the objects rotate in a hot atmosphere with a temperature greater than 300 F in a gas turbine. Automatic and accurate contactless measurement of the gap is performed by taking images of the gap. An image, preferably an infra-red image is taken from the gap, a processor extracts the two edges from the image of the gap. The processor also determines a line through the pixels of an edge by applying a Hough transform on the pixels. The edges are substantially parallel. A line substantially perpendicular to the lines is also determined. Using the substantially parallel lines and the line substantially perpendicular to the substantially parallel lines the processor determines a width of the gap.