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公开(公告)号：US08967230B2
公开(公告)日：2015-03-03
申请号：US13563359
申请日：2012-07-31
CPC分类号： F41H5/0421 , B22D19/02 , F41H5/00 , F41H5/023 , F41H7/04 , Y10T29/49947 , Y10T428/239
摘要： Seam protected encapsulated arrays of solid ceramic elements are disclosed. Vulnerable seams between solid ceramic elements arranged adjacent to each other in encapsulated arrays of solid ceramic elements are protected by a seam protector arranged in-line with the vulnerable seams and fixed to the encapsulated array. A stiffener may be arranged in-line with the vulnerable seams and fixed to the encapsulated array opposite to the seam protector. The solid ceramic elements may be encapsulated in a barrier material to prevent the base metal from reacting with the ceramic material units during casting, and/or provide crush/compression protection during cooling.
摘要翻译： 公开了接缝保护的固体陶瓷元件的封装阵列。 在固体陶瓷元件的封装阵列中彼此相邻布置的固体陶瓷元件之间的易受接缝由与脆弱接缝排列成一直线并且被固定到封装阵列的接缝保护器保护。 加强件可以与易损的接缝成一直线并且固定到与接缝保护器相对的封装阵列。 固体陶瓷元件可以封装在阻挡材料中，以防止贱金属在铸造期间与陶瓷材料单元反应，和/或在冷却期间提供压碎/压缩保护。
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公开(公告)号：US20120240755A1
公开(公告)日：2012-09-27
申请号：US13070406
申请日：2011-03-23
申请人： Tyrus Neil Tenold , Gregory George Tenold , Robert Gordon Tenold , Edward Robert Kaczmarek , Rod Alan Grozdanich
发明人： Tyrus Neil Tenold , Gregory George Tenold , Robert Gordon Tenold , Edward Robert Kaczmarek , Rod Alan Grozdanich
CPC分类号： F41H5/0421 , B22C9/02 , B22D19/14 , B22D27/11 , C21D9/42 , C21D2251/00 , F41H5/0442 , Y10T428/12736 , Y10T428/12757 , Y10T428/24802
摘要： A composite ballistic armor or other composite component may be formed by placing one or more ceramic cores in a mold and introducing molten base metal into the mold, such that the molten base metal encapsulates the one or more ceramic cores to form the composite component. The ceramic cores may comprise, for example, porous packed-particle ceramic cores or pre-cast porous ceramic cores. The base metal may comprise, for example, a steel alloy, such as FeMnAl.
摘要翻译： 可以通过将一个或多个陶瓷芯放置在模具中并将熔融的基底金属引入模具中来形成复合防弹装甲或其它复合部件，使得熔融的基体金属封装一个或多个陶瓷芯以形成复合部件。 陶瓷芯可以包括例如多孔填充颗粒陶瓷芯或预制多孔陶瓷芯。 贱金属可以包括例如钢合金，例如FeMnAl。
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公开(公告)号：US20140037871A1
公开(公告)日：2014-02-06
申请号：US13563477
申请日：2012-07-31
IPC分类号： B23Q23/00
CPC分类号： B23Q23/00 , B22D19/02 , B22D19/14 , B23Q27/00 , B32B5/16 , Y10T428/12007 , Y10T428/13 , Y10T428/24008 , Y10T428/25 , Y10T428/252
摘要： Composite wear parts including encapsulated preformed ceramic shapes are disclosed. Preformed ceramic shapes are embedded in a metal alloy to protect the base metal from abrasion. The preformed ceramic shapes may have a uniform, preformed geometry that provides for packing the preformed ceramic shapes together in a uniform way. The preformed ceramic shapes may be positioned at a location in the composite wear part exposed to an abrasion without using a binding agent. The preformed ceramic shapes may also be contained in a porous container. A truss structure may be integrated in the preformed ceramic shapes to compartmentalize the preformed ceramic shapes into multiple isolated sub regions to stiffen the composite wear parts.
摘要翻译： 公开了包括预制陶瓷形状的复合材料。 预成型的陶瓷形状嵌入金属合金中以保护贱金属免受磨损。 预制陶瓷形状可以具有均匀的预成型几何形状，其可以以均匀的方式将预制陶瓷形状包装在一起。 预成型陶瓷形状可以定位在复合耐磨部件中暴露于磨损的位置而不使用粘合剂。 预制陶瓷形状也可以包含在多孔容器中。 桁架结构可以集成在预成型的陶瓷形状中，以将预成型的陶瓷形状划分成多个隔离的子区域，以加固复合材料的耐磨部件。
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公开(公告)号：US20130025440A1
公开(公告)日：2013-01-31
申请号：US13192174
申请日：2011-07-27
CPC分类号： F41H5/0492 , B22D19/02 , B22D19/04 , F41H5/0421
摘要： A composite ballistic armor or other composite component may be formed by encapsulating one or more ceramic elements in a casting shell and introducing molten base metal into the casting shell, such that the molten base metal encapsulates the one or more ceramic elements to form the composite component. Prior to the pouring process, the ceramic elements are pre-heated to, or near, the melting point temperature or pouring temperature of the encapsulating metal. Additionally, the cooling rate following the metal pour may be less than a predetermined rate for a predetermined period of time. The encapsulating metal may comprise, for example, a steel alloy, such as 4140 or 8630 AISI, a stainless steel alloy, or FeMnAl.
摘要翻译： 可以通过将一个或多个陶瓷元件封装在铸造壳体中并将熔融的基底金属引入铸造壳体中来形成复合防弹装甲或其它复合部件，使得熔融的基底金属封装一个或多个陶瓷元件以形成复合部件 。 在浇注过程之前，将陶瓷元件预加热至或接近于封装金属的熔点温度或浇注温度。 另外，金属浇注之后的冷却速度可以在预定时间段内小于预定速率。 封装金属可以包括例如钢合金，例如4140或8630 AISI，不锈钢合金或FeMnAl。
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公开(公告)号：US20130284005A1
公开(公告)日：2013-10-31
申请号：US13563359
申请日：2012-07-31
CPC分类号： F41H5/0421 , B22D19/02 , F41H5/00 , F41H5/023 , F41H7/04 , Y10T29/49947 , Y10T428/239
摘要： Seam protected encapsulated arrays of solid ceramic elements are disclosed. Vulnerable seams between solid ceramic elements arranged adjacent to each other in encapsulated arrays of solid ceramic elements are protected by a seam protector arranged in-line with the vulnerable seems and fixed to the encapsulated array. A stiffener may be arranged in-line with the vulnerable seems and fixed to the encapsulated array opposite to the seam protector. The solid ceramic elements may be encapsulated in a barrier material to prevent the base metal from reacting with the ceramic material units during casting, and/or provide crush/compression protection during cooling.
摘要翻译： 公开了接缝保护的固体陶瓷元件的封装阵列。 在固体陶瓷元件的封装阵列之间彼此相邻布置的固体陶瓷元件之间的易损接缝由与弱势似的并且固定在封装阵列上的接缝保护器保护。 加强筋可以与脆弱物体一起排列并且固定到与接缝保护器相对的封装阵列。 固体陶瓷元件可以封装在阻挡材料中，以防止贱金属在铸造期间与陶瓷材料单元反应，和/或在冷却期间提供压碎/压缩保护。
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公开(公告)号：US08499818B2
公开(公告)日：2013-08-06
申请号：US13192174
申请日：2011-07-27
CPC分类号： F41H5/0492 , B22D19/02 , B22D19/04 , F41H5/0421
摘要： A composite ballistic armor or other composite component may be formed by encapsulating one or more ceramic elements in a casting shell and introducing molten base metal into the casting shell, such that the molten base metal encapsulates the one or more ceramic elements to form the composite component. Prior to the pouring process, the ceramic elements are pre-heated to, or near, the melting point temperature or pouring temperature of the encapsulating metal. Additionally, the cooling rate following the metal pour may be less than a predetermined rate for a predetermined period of time. The encapsulating metal may comprise, for example, a steel alloy, such as 4140 or 8630 AISI, a stainless steel alloy, or FeMnAl.
摘要翻译： 可以通过将一个或多个陶瓷元件封装在铸造壳体中并将熔融的基底金属引入铸造壳体中来形成复合防弹装甲或其它复合部件，使得熔融的基底金属封装一个或多个陶瓷元件以形成复合部件 。 在浇注过程之前，将陶瓷元件预加热至或接近于封装金属的熔点温度或浇注温度。 另外，金属浇注之后的冷却速度可以在预定时间段内小于预定速率。 封装金属可以包括例如钢合金，例如4140或8630 AISI，不锈钢合金或FeMnAl。
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公开(公告)号：US08485336B2
公开(公告)日：2013-07-16
申请号：US12789272
申请日：2010-05-27
申请人： Tyrus Neil Tenold , Gregory George Tenold , Robert Gordon Tenold , Michael Joseph Gilman , Rod Alan Grozdanich
发明人： Tyrus Neil Tenold , Gregory George Tenold , Robert Gordon Tenold , Michael Joseph Gilman , Rod Alan Grozdanich
CPC分类号： B65G11/166
摘要： Chutes and other components may include composite liners to improve performance. Composite liners generally comprise a base metal having a ceramic material embedded therein. The composite liners exhibit improved resistance to wear and, therefore, have a longer usable life than liners formed of the base metal alone.
摘要翻译： 滑槽和其他部件可以包括复合衬套以提高性能。 复合衬里通常包括其中嵌有陶瓷材料的母材。 复合衬里表现出改善的耐磨性，因此具有比仅由贱金属形成的衬垫更长的使用寿命。
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公开(公告)号：US20130287988A1
公开(公告)日：2013-10-31
申请号：US13563395
申请日：2012-07-31
IPC分类号： F41H5/04
CPC分类号： F41H5/0421 , B22D19/02 , F41H5/00 , F41H5/023 , F41H7/04 , Y10T29/49947 , Y10T428/239
摘要： Encapsulated arrays with tiles covered with a barrier layer are disclosed. Tiles formed of silicon carbide, and wrapped with a barrier layer, are encapsulated with a base metal formed of a steel alloy. During a casting process, to fabricate the encapsulated arrays, the barrier layer prevents the steel alloy and/or the silicon carbide from compromising each other.
摘要翻译： 公开了具有覆盖有阻挡层的瓦片的封装阵列。 由碳化硅形成的并且被阻挡层包裹的瓷砖用由钢合金形成的基底金属包封。 在铸造过程中，为了制造封装的阵列，阻挡层防止钢合金和/或碳化硅相互损害。
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9.发明申请公开(公告)号：US20120244344A1
公开(公告)日：2012-09-27
申请号：US13070418
申请日：2011-03-23
申请人： Tyrus Neil Tenold , Gregory George Tenold , Robert Gordon Tenold , Edward Robert Kaczmarek , Rod Alan Grozdanich
发明人： Tyrus Neil Tenold , Gregory George Tenold , Robert Gordon Tenold , Edward Robert Kaczmarek , Rod Alan Grozdanich
CPC分类号： B22D19/14 , B22C9/00 , B22D19/02 , B32B9/005 , B32B9/041 , B32B15/14 , B32B15/18 , B32B2307/536 , B32B2307/554 , B32B2307/558 , B32B2419/00 , B32B2571/02 , B32B2605/00 , C22C1/05 , C22C1/1036 , C22C29/00 , C22C32/00 , Y10T428/266
摘要： Methods and processes are described that form ceramic wear surfaces on the outer surface of a cast part. A mold having a mold cavity is provided. The mold cavity may be washed using a refractory wash to provide for a smoother finish to the surface of the cast part and to maintain mold integrity. An adhesive is applied to predetermined locations in which increased wear during the use of the cast parts is anticipated to occur. Ceramic material may be applied to the predetermined locations by various means. A mask may be used to remove excess material from areas other than the predetermined locations. A molten metal is poured into the mold cavity and allowed to cool to form a cast part with a ceramic wear surface.
摘要翻译： 描述了在铸件的外表面上形成陶瓷耐磨表面的方法和工艺。 提供具有模腔的模具。 可以使用耐火洗涤剂洗涤模腔，以使浇铸部件的表面更平滑，并保持模具完整性。 粘合剂被施加到预期在铸造部件的使用期间增加的磨损的预定位置。 可以通过各种方式将陶瓷材料施加到预定位置。 可以使用掩模来从除了预定位置之外的区域去除多余的材料。 将熔融金属倒入模腔中并使其冷却以形成具有陶瓷磨损表面的铸造部件。
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公开(公告)号：US20120244341A1
公开(公告)日：2012-09-27
申请号：US13070383
申请日：2011-03-23
申请人： Tyrus Neil Tenold , Gregory George Tenold , Robert Gordon Tenold , Edward Robert Kaczmarek , Rod Alan Grozdanich
发明人： Tyrus Neil Tenold , Gregory George Tenold , Robert Gordon Tenold , Edward Robert Kaczmarek , Rod Alan Grozdanich
CPC分类号： B22D19/14 , B22D19/02 , Y10T428/256 , Y10T428/31678
摘要： An apparatus and methods for controlling the location and distribution of loose ceramic particles in a ceramic metal composite component formed via casting. A retaining structure that may include loose ceramic particles is placed in a casting mold at a desired location for ceramic particles in the composite component prior to pouring molten metal into the casting mold. Alternatively, the loose ceramic particles may be introduced into the mold concurrently with the molten metal.
摘要翻译： 一种用于控制通过铸造形成的陶瓷金属复合材料部件中的松散陶瓷颗粒的位置和分布的装置和方法。 在将熔融金属浇铸到铸模中之前，将可能包括松散陶瓷颗粒的保持结构置于铸造模具中的陶瓷颗粒在期望位置处。 或者，松散的陶瓷颗粒可以与熔融金属同时引入模具中。
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