摘要:
A console lid comprises a base having a predetermined rigidity and a skin layer member having an inner layer and an outer layer, which covers the base. A cushioning layer made of foamed polyurethane having a thickness that decreases toward the ends thereof is provided between the top of the base and the skin layer member. The skin layer member which has been trimmed is positioned in a mold and the cushioning layer is positioned so that it is in contact with the skin layer member. A plasticized resin is charged into a mold cavity from a gate to form a base. Excellent soft touch and feel is provided by the resulting composite structure since the cushioning layer, made of a soft material, is provided between the base and the skin layer member in a position where such a soft touch or cushioning is most desirable.
摘要:
An air bag cover and manufacturing method thereof wherein the air bag cover comprises a core member which can be formed by injection molding, and a decorative sheet disposed on the surface of the core member. The decorative sheet includes at least two layers, an outer layer and a barrier layer disposed on a back side of the outer layer to protect the outer layer when the core member is injection molded. The core member is made of thermoplastic elastomer which can be thermally fused to the barrier layer. A breakable portion is provided in the barrier layer and core member.
摘要:
An air bag cover and manufacturing method thereof wherein the air bag cover comprises a core member which can be formed by injection molding, and a decorative sheet disposed on the surface of the core member. The decorative sheet includes at least two layers, an outer layer and a barrier layer disposed on a back side of the outer layer to protect the outer layer when the core member is injection molded. The core member is made of thermoplastic elastomer which can be thermally fused to the barrier layer. A breakable portion is provided in the barrier layer and core member.
摘要:
An interior finish member having a door for an air bag includes a main body and a cover. The main body surrounds the periphery of the cover, and the main body and the cover form a continuous surface. The cover covers a folded air bag. The cover includes: a door, which covers the folded air bag. A breakable portion is defined by a recessed periphery of the door and is relatively thin. A hinge connects the door with the main body and provides a pivot around which the door pivots under a force of an expanding air bag. The main body is made of thermoplastic resin, and the cover is made of thermoplastic elastomer. The main body and the cover portion can be integrally formed.
摘要:
A resin part such as an instrument panel, a console box or door trim has a substrate body made of hard resin and a skin mounted on a surface of the substrate. To produce the resin part, a preformed elastic sheet is set within a mold cavity. Then, a molten resin is injected into the cavity through gates. The molten resin is first injected into the cavity through gates that are opposed to the skin and after the passage of a predetermined time, the resin is injected through gates that are not opposed to the skin, thereby forming a substrate that has the skin thermally fused to a surface thereof.
摘要:
An interior finish member having a door suitable for an air bag comprises a main body and a cover portion. The main body surrounds the periphery of the cover portion, and the main body and the cover portion form a continuous surface. The cover portion covers a folded air bag of an air bag device. The cover portion comprises: a door portion which covers the folded air bag; a breakable portion defined by a recessed periphery of the door portion whose thickness is thinner than adjacent portions of the interior finish member so that it may be broken easily in deployment of the air bag; and a hinge portion for connecting the door portion with the main body and for providing a pivot around which the door portion rotates when the door portion opens under a force of an expanding air bag. The main body is made of thermoplastic resin, and the cover portion is made of thermoplastic elastomer. Because they are capable of thermally fusing with each other, the main body and the cover portion can be integrally formed.
摘要:
An interior finish member having a door suitable for an air bag comprises a main body and a cover portion. The main body surrounds the periphery of the cover portion, and the main body and the cover portion form a continuous surface. The cover portion covers a folded air bag of an air bag device. The cover portion comprises: a door portion which covers the folded air bag; a breakable portion defined by a recessed periphery of the door portion whose thickness is thinner than adjacent portions of the interior finish member so that it may be broken easily in deployment of the air bag; and a hinge portion for connecting the door portion with the main body and for providing a pivot around which the door portion rotates when the door portion opens under a force of an expanding air bag. The main body is made of thermoplastic resin, and the cover portion is made of thermoplastic elastomer. Because they are capable of thermally fusing with each other, the main body and the cover portion can be integrally formed.
摘要:
A manufacturing method for an article having a foamed layer, comprising the steps of: retaining and fixing an adherent portion having a resin-made reinforcing layer and a foamed layer, the reinforcing layer having an integrally formed design surface; and vibration welding, with a low-frequency wave, the reinforcing layer and a base portion together so as to be integrally bonded while the base portion, formed of resin which can be welded to the reinforcing layer, is in contact with the reinforcing layer. Thus, it is possible to reduce the processes which require a great deal of man-hours, such as the applying and drying of an adhesive material, sewing and mechanically affixing. Consequently, an attractive article can be produced while reducing manufacturing man-hours and providing for automated manufacture.
摘要:
In a molded product, at least an opening end, forming a window frame of a window formed as a part of a molded subassembly, is fastened integrally to a skin of the molded subassembly. Alternatively, a decorative component part is disposed on an outer periphery of the window so that a parting line between the decorative component part and the skin is visible as being joined closely in a decorative surface of the completed molded product. Processes for manufacturing the same are disclosed as well.
摘要:
In a molded product, at least an opening end, forming a window frame of a window formed as a part of a molded subassembly, is fastened integrally to a skin of the molded subassembly. Alternatively, a decorative component part is disposed on an outer periphery of the window so that a parting line between the decorative component part and the skin is visible as being joined closely in a decorative surface of the completed molded product. Processes for manufacturing the same are disclosed as well.