Abstract:
In a method for cutting freeform surfaces, a workpiece is cut by a cutting tool such that a desired freeform surface may be achieved, the cutting tool for cutting purposes being moved along at least one defined cutting path relative to the workpiece. A cutting tool is used, the tool head of which has a greater radius than a tool shank of the cutting tool.
Abstract:
In a method for cutting freeform surfaces, a workpiece is cut by a cutting tool such that a desired freeform surface may be achieved, the cutting tool for cutting purposes being moved along at least one defined cutting path relative to the workpiece. A cutting tool is used, the tool head of which has a greater radius than a tool shank of the cutting tool.
Abstract:
A method for the milling machining of components is disclosed. The method produces recesses with one or more lateral walls, in particular for the production of integrally bladed rotors for gas turbines, the recesses forming flow channels and the lateral walls forming blade surfaces of an integrally bladed rotor. The component to be machined by milling is clamped in a locating device for the milling machining. To adjust the vibrational properties of the component to be machined by milling, areas of the component are embedded in and/or filled with a machinable plastic.
Abstract:
A milling method and apparatus for the fabrication of components from materials that are difficult to cut for turbo-engines, producing recesses having one or more side walls, in particular for the fabrication of integrally bladed rotors for gas turbines, in which the recesses form flow channels and the side walls form blade surfaces of an integrally bladed rotor, are disclosed. A milling cutter rotates centrally about an axis of a milling machine. The milling cutter additionally executes an eccentric circular motion about a circular path axis at a distance from the axis of the milling machine. The axis of the circular path including the milling cutter executes an advance motion on a straight and/or curved path. The milling cutter includes cutting edges that are contoured with projections and recesses.
Abstract:
A method for the milling machining of components is disclosed. The method produces recesses with one or more lateral walls, in particular for the production of integrally bladed rotors for gas turbines, the recesses forming flow channels and the lateral walls forming blade surfaces of an integrally bladed rotor. The component to be machined by milling is clamped in a locating device for the milling machining. To adjust the vibrational properties of the component to be machined by milling, areas of the component are embedded in and/or filled with a machinable plastic.
Abstract:
A process and apparatus for the manufacture of adapted, fluidic surfaces on a gas turbine blade is disclosed. In an embodiment, the process includes: (a) generating a nominal milling program for the manufacture of fluidic surfaces in the region of one flow inlet edge and/or one flow outlet edge for an ideal gas turbine blade; (b) measuring the area of an actual gas turbine blade in the region of one flow inlet edge and/or one flow outlet edge thereof; (c) generating a milling program adapted to the actual gas turbine blade, where measured values determined in step (b) are used to adapt the nominal milling program generated in step (a) to the milling program for the actual gas turbine blade; and (d) manufacturing of the fluidic surfaces on the actual gas turbine blades by milling with the use of the milling program generated in step (c).
Abstract:
A process and apparatus for the manufacture of adapted, fluidic surfaces on a gas turbine blade is disclosed. In an embodiment, the process includes: (a) generating a nominal milling program for the manufacture of fluidic surfaces in the region of one flow inlet edge and/or one flow outlet edge for an ideal gas turbine blade; (b) measuring the area of an actual gas turbine blade in the region of one flow inlet edge and/or one flow outlet edge thereof; (c) generating a milling program adapted to the actual gas turbine blade, where measured values determined in step (b) are used to adapt the nominal milling program generated in step (a) to the milling program for the actual gas turbine blade; and (d) manufacturing of the fluidic surfaces on the actual gas turbine blades by milling with the use of the milling program generated in step (c).
Abstract:
A method and a device for cutting freeform surfaces is disclosed. In 5-axis cutting, a workpiece is milled by a tool, i.e., a milling cutter, in such a way that a desired freeform surface is obtained. The tool is moved for cutting along at least one tool path, i.e., cutting path, defined on the basis of interpolation points in relation to the workpiece. According to this invention, a tool vector in the form of leading angles and setting angles is defined for each interpolation point on the tool path. For each interpolation point a normal vector is determined from the leading angles and the setting angles and also from a drive vector determined for each interpolation point. The normal vector in each interpolation point on the tool path is used for a 3D-radius correction for equalizing/compensating for deviations in dimensions of the milling cutter.
Abstract:
A milling method is for producing milled structural components of materials that are difficult to machine by chip-cutting. A milling tool with a tool radius is rotationally driven about an axis of the milling tool to ensure a central rotation thereof, whereby a reference point of the milling tool preferably lying on the axis is moved on several curved paths, whereby the paths preferably comprise different curvatures, and whereby the milling tool is moved on the paths with a radial miller feed relative to the material. The curvature at each path point of each path is determined in such a manner that an optimized or maximized circumferential contact of the milling tool is ensured for each path point.
Abstract:
The invention relates to milling methods for the production of structural components from materials that are difficult to machine by chip-cutting. In the method, a milling tool is moved along at least one defined tool path or milling path for the milling. According to the invention, at least one collision contour is defined in addition to the or each tool path, whereby the position or orientation of the milling tool relative to the or each collision contour is monitored, and whereby the position or orientation of the milling tool is changed and/or an error message is generated, if at least one of the collision contours is damaged by the milling tool (FIG. 1).