Abstract:
A manufacturing method for strip casting 550 MPa-grade high strength atmospheric corrosion-resistant steel strip, comprising the following steps: 1) smelting, where the chemical composition of a molten steel is that: C is between 0.03-0.08%, Si≦0.4%, Mn is between 0.6-1.5%, P is between 0.07-0.22%, S≦0.01%, N≦0.012%, Cu is between 0.25-0.8%, Cr is between 0.3-0.8%, and Ni is between 0.12-0.4%, additionally, also comprised is at least one micro-alloying element among Nb, V, Ti, and Mo, where Nb is between 0.01-0.08%, V is between 0.01-0.08%, Ti is between 0.01-0.08%, and Mo is between 0.1-0.4%, and where the remainder is Fe and unavoidable impurities; 2) strip casting, where a 1-5 mm-thick cast strip is casted directly; 3) cooling the strip, where the cooling rate is greater than 20° C./s; 4) online hot rolling the cast strip, where the hot rolling temperature is between 1050-1250° C., where the reduction rate is between 20-50%, and where the deformation rate is >20 s−1; austenite online recrystallizing after hot rolling, where the thickness of the hot rolled strip is between 0.5-3.0 mm; and, 5) cooling and winding, where the cooling rate is between 10-80° C./s, and where the winding temperature is between 570-720° C. The microscopic structure of a steel strip acquired is primarily constituted by fine polygonal ferrite and pearlite.
Abstract:
A method for manufacturing thin strip continuously cast 700 Mpa grade high strength weather-resistant steel, the method comprising the following steps: 1) casting a 1-5 mm thick cast strip in a double roller continuous casting machine, the cast strip comprising the following chemical compositions by weight percent: C 0.03-0.1%, Si≦0.4%, Mn 0.75-2.0%, P 0.07-0.22%, S≦0.01%, N≦0.012%, and Cu 0.25-0.8%, further comprising more than one of Nb, V, Ti and Mo: Nb 0.01-0.1%, V 0.01-0.1%, Ti 0.01-0.1%, and Mo 0.1-0.5%, and the balance being Fe and unavoidable impurities; 2) cooling the cast strip at a rate greater than 20° C./s; 3) hot rolling the cast strip under a temperature of 1050-1250° C. at a reduction rate of 20-50% and a deformation rate greater than 20 s-1; then conducting austenite online recrystallization, the thickness of the hot rolled strip being 0.5-3.0 mm; 4) cooling at a rate of 10-80° C./s; and 5) rolling up under a temperature of 500-650° C. The obtained steel strip microstructure mainly consists of uniformly distributed bainites and needle-shaped ferrites.
Abstract:
A method for producing ultra-thin hot-rolled strip steel, the method comprising the following process steps: A. a smelting process: feeding scrap steel into an induction electric furnace (1) for smelting so that the scrap steel melts into molten steel; B. a refining process: using a ladle refining furnace (2) and a ladle vacuum degassing furnace (3) to refine the molten steel; C. a continuous casting process: casting the refined molten steel into a cast strip blank that has a thickness of 1.6-2.5 mm by means of a dual-roller thin strip continuous casting system (4); D. a hot rolling process: directly feeding the cast strip blank that was cast in the continuous casting process to a single-stand hot rolling mill (9) for rolling to produce hot-rolled strip steel, the thickness of the hot-rolled strip steel being 0.8-1.5 mm; E. a cooling coiling process: performing atomizing cooling on the hot-rolled strip steel, and coiling after the strip steel temperature is controlled to be 400-750° C. The present method achieves an extremely compact, environmentally-friendly and economical ultra-thin hot-rolled strip steel production process flow, and achieves the environmentally-friendly and economical continuous production of metal plates and strips.
Abstract:
A method for cleaning a surface of a twin-roller thin-belt continuous casting roller, wherein each casting roller of the twin-roller thin-belt continuous casting machine comprises two brush rollers in an upper and lower arrangement for cleaning the surface thereof, wherein a rotational direction of at least one brush roller is as same as a casting roller, and the linear speed of the casting roller is constant and greater than its rotational speed; and a roller surface cleaning device controls the distance or the pressure between the brush rollers and the casting roller by a position control device fixed on a casting roller bearing seat, and it controls the flattening amount in 1-10 times of the average pit depth on the casting roller face after being brushed, so as to ensure cleaning efficiency. In a process of twin-roller thin-belt continuous casting, the present invention can improve the cleaning efficiency of the thin-belt continuous casting roller, and make the coefficient of thermal conductivity of the roller surface more uniform and increase the quality of belt.
Abstract:
Method for directly producing a pickling-free hot-plated sheet strip product from molten steel comprising: obtaining a refined molten steel; thin strip continuous casting: a mixed gas of an inert gas and a reducing gas is used for protection in the billet casting process; hot rolling: the cast strip is levelled at a high temperature so as to improve the sheet shape and rolled to a suitable thickness so as to change the product specification, or provide a mechanical disruption action on the iron oxide skin on the surface of the cast strip; reduction annealing: a sectional reduction method is used to perform sectional reductions with the temperature held within two ranges, i.e., 450-600° C. and 700-1000° C., wherein the reduction is performed within a range of 450-600° C. for 1-5 minutes and within a range of 700-1000° C. for 1-3 minutes to remove the iron oxide skin produced in the previous procedure, the concentration of the reducing gas being not lower than 5%; and hot galvanization: after having been cooled in a protective atmosphere, the strip billet is brought into a zinc bath and hot-plated with zinc and other alloy, and then cooled and coiled. The present invention realizes a highly continuous production of a hot-plated product from molten steel with iron and steel, and hot plating with zinc or an alloy is directly performed without removing elementary iron produced by the reduction, so that the energy consumption in the middle stage can be saved and the recovery of metal reaches close to 100%.
Abstract:
A method for manufacturing thin strip continuously cast 700 Mpa grade high strength weather-resistant steel, the method comprising the following steps: 1) casting a 1-5 mm thick cast strip in a double roller continuous casting machine, the cast strip comprising the following chemical compositions by weight percent: C 0.03-0.1%, Si≤0.4%, Mn 0.75-2.0%, P 0.07-0.22%, S≤0.01%, N≤0.012%, and Cu 0.25-0.8%, further comprising more than one of Nb, V, Ti and Mo: Nb 0.01-0.1%, V 0.01-0.1%, Ti 0.01-0.1%, and Mo 0.1-0.5%, and the balance being Fe and unavoidable impurities; 2) cooling the cast strip at a rate greater than 20° C./s; 3) hot rolling the cast strip under a temperature of 1050-1250° C. at a reduction rate of 20-50% and a deformation rate greater than 20 s−1; then conducting austenite online recrystallization, the thickness of the hot rolled strip being 0.5-3.0 mm; 4) cooling at a rate of 10-80° C./s; and 5) rolling up under a temperature of 500-650° C. The obtained steel strip microstructure mainly consists of uniformly distributed bainites and needle-shaped ferrites.
Abstract:
A method for cleaning a surface of a twin-roller continuous thin strip casting roller, each casting roller of a twin-roller continuous thin strip casting machine using two brush rollers arranged at a top and bottom for cleaning the surface, wherein a rotational direction of one brush roller is the same as the casting roller, a linear speed of the casting roller is constant and greater than a rotational speed of the casting roller, and a roller surface cleaning device controls a distance or pressure between the brush rollers and the casting roller by a position control device fixed on a casting roller bearing seat, which controls the flattening amount to be within 1-10 times of an average pit depth of a casting roller face.
Abstract:
A method for continuous thin strip casting comprises: introducing molten steel through a long nozzle (11) into a tundish (1) from a ladle (10), and heating the molten steel in a manner of externally heating the tundish, so as to maintain the molten steel at a basically constant temperature in an entire pouring process. The tundish is one strand tundish, and the molten steel flows below a weir (2) which is located at one side in the tundish, then passes a first dam (3) and enters a channel (4) with an induction heating device, and a temperature of the molten steel after induction heating is 30˜50 C higher than that of the molten steel introduced into the tundish, and the heated molten steel then flows out from a outlet at the other side of the tundish to a nozzle (5) for casting. The present invention has also provided a device for continuous thin strip casting, which can realize constant-temperature pouring of continuous thin strip casting, which may overcome quality difference of rolls before and after, stabilize both the pulling speed of the strip and the condition of the molten pool, and thus avoid quality defects caused by speed changes. It can also fully facilitate the inclusions in the molten steel to float upwardly, so as to improve quality of the cast strip; reduce the superheat degree of the ladle molten steel to lower the consumption of energy, improve the quality of the molten steel and decrease the wastage of refractory material; and lessen the formation of the cold steel on the surface of the molten pool at the preliminary stage of pouring, so as to facilitate it entering into the normal pouring stage immediately.
Abstract:
A manufacturing method for strip casting 700 MPa-grade high strength atmospheric corrosion-resistant steel, comprising the following steps: 1) smelting, where the chemical composition of a molten steel in terms of weight percentage is that C is between 0.03-0.1%, Si≦0.4%, Mn is between 0.75-2.0%, P is between 0.07-0.22%, S≦0.01%, N≦0.012%, Cu is between 0.25-0.8%, Cr is between 0.3-0.8%, and Ni is between 0.12-0.4%, additionally, also comprised is at least one micro-alloying element among Nb, V, Ti, and Mo, where Nb is between 0.01-0.1%, V is between 0.01-0.1%, Ti is between 0.01-0.1%, and Mo is between 0.1-0.5%, and where the remainder is Fe and unavoidable impurities; 2) strip casting, where a 1-5 mm-thick cast strip is casted directly; 3) cooling the cast strip, where the cooling rate is greater than 20° C./s; 4) online hot rolling the cast strip, where the hot rolling temperature is between 1050-1250° C., where the reduction rate is between 20-50%, and where the deformation rate is >20s−1; austenite online recrystallizing after hot rolling, where the thickness of the hot rolled strip is between 0.5-3.0 mm; and, 5) cooling and winding, where the cooling rate is between 10-80° C./s, and where the winding temperature is between 520-670° C. The microscopic structure of a steel strip acquired is primarily constituted by evenly distributed bainite and acicular ferrite.
Abstract:
A manufacturing method for strip casting 700 MPa-grade high strength atmospheric corrosion-resistant steel, comprising the following steps: 1) smelting, where the chemical composition of a molten steel in terms of weight percentage is that C is between 0.03-0.1%, Si≦0.4%, Mn is between 0.75-2.0%, P is between 0.07-0.22%, S≦0.01%, N≦0.012%, Cu is between 0.25-0.8%, Cr is between 0.3-0.8%, and Ni is between 0.12-0.4%, additionally, also comprised is at least one micro-alloying element among Nb, V, Ti, and Mo, where Nb is between 0.01-0.1%, V is between 0.01-0.1%, Ti is between 0.01-0.1%, and Mo is between 0.1-0.5%, and where the remainder is Fe and unavoidable impurities; 2) strip casting, where a 1-5 mm-thick cast strip is casted directly; 3) cooling the cast strip, where the cooling rate is greater than 20° C./s; 4) online hot rolling the cast strip, where the hot rolling temperature is between 1050-1250° C., where the reduction rate is between 20-50%, and where the deformation rate is >20s−1; austenite online recrystallizing after hot rolling, where the thickness of the hot rolled strip is between 0.5-3.0 mm; and, 5) cooling and winding, where the cooling rate is between 10-80° C./s, and where the winding temperature is between 520-670° C. The microscopic structure of a steel strip acquired is primarily constituted by evenly distributed bainite and acicular ferrite.