Abstract:
A process for starting a multizone circulating reactor containing no polyolefin particles, comprising the steps of conveying gas through the reactor and the gas recycle line, feeding a particulate material comprising a polymerization catalyst and optionally polyolefin into the reactor, controlling the gas flow in a vertical reactor zone equipped with a throttling valve at the bottom so that the upwards gas velocity in the bottom part of this reaction zone is lower than the terminal free-fall velocity of the particulate material fed into the reactor, and, after the weight of the particulate polyolefin in this reactor zone is higher than the drag force of the upward moving gas, controlling the circulation rate of the polymer particles within the multizone circulating reactor by adjusting the opening of the throttling valve and adjusting the flow rate of a dosing gas.
Abstract:
Process for treating polyolefin particles obtained by gas-phase polymerization of one or more olefins in the presence of a polymerization catalyst system and a C3-C5 alkane as polymerization diluent in a gas-phase polymerization reactor, the process comprising the steps of a) discharging the polyolefin particles continuously or discontinuously from the gas-phase polymerization reactor and transferring the particles to a first degassing vessel; b) contacting therein the polyolefin particles with a gaseous stream comprising at least 85 mol-% of C3-C5 alkane while the polyolefin particles have an average residence time in the first degassing vessel of from 5 minutes to 5 hours; c) transferring the polyolefin particles to a second degassing vessel; d) contacting therein the polyolefin particles with a stream comprising nitrogen and steam while the polyolefin particles have an average residence time in the second degassing vessel of from 5 minutes to 2 hours, wherein the contacting is carried out at conditions under which no condensation of water occurs; e) transferring the polyolefin particles to a third degassing vessel; f) contacting therein the polyolefin particles with a stream of nitrogen while the polyolefin particles have an average residence time in the third degassing vessel of from 5 minutes to 8 hours, and processes for preparing polyolefin polymers by gas-phase polymerization of one or more olefins in the presence of a polymerization catalyst system and a C3-C5 alkane as polymerization diluent in a gas-phase polymerization reactor, wherein the obtained polyolefin particles are subjected to such a treating process.
Abstract:
A process for the gas-phase polymerization of ethylene or a mixture of ethylene and one or more 1 olefins in the presence of a polymerization catalyst system comprising the steps a) feeding a solid catalyst component, which was obtained by contacting at least a magnesium compound and a titanium compound, to a continuously operated apparatus and contacting the solid catalyst component with an aluminum alkyl compound at a temperature of from 0° C. to 70° C. in a way that the mean residence time of the solid catalyst component in contact with the aluminum alkyl compound is from 5 to 300 minutes; b) transferring the catalyst component formed in step a) into another continuously operated apparatus and prepolymerizing it with ethylene or a mixture of ethylene and one or more 1 olefins in suspension at a temperature of from 10° C. to 80° forming polymer in an amount of from 0.2 to 25 g polymer/g of solid catalyst component in a way that the mean residence time of the solid catalyst component in the apparatus is from 5 minutes to 3 hours; and c) transferring the prepolymerized catalyst component formed in step b) into a gas-phase polymerization reactor and polymerizing ethylene or a mixture of ethylene and one or more 1 olefins in the presence of the prepolymerized catalyst component at temperatures of from 40° C. to 120° C. and pressures of from 0.1 to 10 MPa.
Abstract:
A process for preparing an ethylene polymer including the step of homopolymerizing ethylene or copolymerizing ethylene with one or more comonomers in a gas-phase polymerization reactor including a riser unit wherein growing polymer particles flow upwards under fluidization, fast fluidization or transport conditions and a downcomer wherein growing polymer particles flow downward in a densified form, wherein the hold-up of polymer particles in the downcomer is from 55 wt. % to 80 wt. % of the total hold-up of polymer particles in the gas-phase polymerization reactor.
Abstract:
A process for the gas-phase polymerization of ethylene or a mixture of ethylene and one or more 1 olefins in the presence of a polymerization catalyst system comprising the steps a) feeding a solid catalyst component, which was obtained by contacting at least a magnesium compound and a titanium compound, to a continuously operated apparatus and contacting the solid catalyst component with an aluminum alkyl compound at a temperature of from 0° C. to 70° C. in a way that the mean residence time of the solid catalyst component in contact with the aluminum alkyl compound is from 5 to 300 minutes; b) transferring the catalyst component formed in step a) into another continuously operated apparatus and prepolymerizing it with ethylene or a mixture of ethylene and one or more 1 olefins in suspension at a temperature of from 10° C. to 80° forming polymer in an amount of from 0.2 to 25 g polymer/g of solid catalyst component in a way that the mean residence time of the solid catalyst component in the apparatus is from 5 minutes to 3 hours; and c) transferring the prepolymerized catalyst component formed in step b) into a gas-phase polymerization reactor and polymerizing ethylene or a mixture of ethylene and one or more 1 olefins in the presence of the prepolymerized catalyst component at temperatures of from 40° C. to 120° C. and pressures of from 0.1 to 10 MPa.
Abstract:
A process for polymerizing olefins at temperatures of from 30° C. to 140° C. and pressures of from 1.0 MPa to 10 MPa in the presence of a polymerization catalyst in a multistage polymerization of olefins in at least two serially connected gas-phase polymerization reactors, and apparatus for the multistage polymerization of olefins, comprising at least two serially connected gas-phase polymerization reactors and a device for transferring polyolefin particles from an up-stream gas-phase polymerization reactor to a downstream gas-phase polymerization reactor, the transferring device comprising—a gas/solid separation chamber placed downstream of the upstream gas-phase polymerization which gas/solid separation chamber is equipped at a lower part with an net for introducing a fluid, and—connected to the gas/solid separation chamber at least two lock hoppers, placed in a parallel arrangement, each connected to the downstream gas-phase polymerization reactor.
Abstract:
Process for treating polyolefin particles obtained by gas-phase polymerization of one or more olefins in the presence of a polymerization catalyst system and a C3-C5 alkane as polymerization diluent in a gas-phase polymerization reactor, the process comprising the steps of a) discharging the polyolefin particles continuously or discontinuously from the gas-phase polymerization reactor and transferring the particles to a first degassing vessel; b) contacting therein the polyolefin particles with a gaseous stream comprising at least 85 mol-% of C3-C5 alkane while the polyolefin particles have an average residence time in the first degassing vessel of from 5 minutes to 5 hours; c) transferring the polyolefin particles to a second degassing vessel; d) contacting therein the polyolefin particles with a stream comprising nitrogen and steam while the polyolefin particles have an average residence time in the second degassing vessel of from 5 minutes to 2 hours, wherein the contacting is carried out at conditions under which no condensation of water occurs; e) transferring the polyolefin particles to a third degassing vessel; f) contacting therein the polyolefin particles with a stream of nitrogen while the polyolefin particles have an average residence time in the third degassing vessel of from 5 minutes to 8 hours, and processes for preparing polyolefin polymers by gas-phase polymerization of one or more olefins in the presence of a polymerization catalyst system and a C3-C5 alkane as polymerization diluent in a gas-phase polymerization reactor, wherein the obtained polyolefin particles are subjected to such a treating process.
Abstract:
A process for starting a multizone circulating reactor containing no polyolefin particles, comprising the steps of conveying gas through the reactor and the gas recycle line, feeding a particulate material comprising a polymerization catalyst and optionally polyolefin into the reactor, controlling the gas flow in a vertical reactor zone equipped with a throttling valve at the bottom so that the upwards gas velocity in the bottom part of this reaction zone is lower than the terminal free-fall velocity of the particulate material fed into the reactor, and, after the weight of the particulate polyolefin in this reactor zone is higher than the drag force of the upward moving gas, controlling the circulation rate of the polymer particles within the multizone circulating reactor by adjusting the opening of the throttling valve and adjusting the flow rate of a dosing gas.
Abstract:
Process for transferring polyolefin particles from a first gas-phase polymerization reactor to a second gas-phase polymerization reactor in a multistage polymerization of olefins carried out in at least two serially connected gas-phase polymerization reactors,wherein the first gas-phase reactor is a fluidized-bed reactor comprising a gas distribution grid and a settling pipe, which is integrated with its upper opening into the distribution grid and contains a bed of polyolefin particles which moves from top to bottom of the settling pipe, the process comprising the steps of introducing a fluid into the settling pipe in an amount that an upward stream of the fluid is induced in the bed of polyolefin particles above the fluid introduction point; withdrawing polyolefin particles from the lower end of the settling pipe; and transferring the withdrawn polyolefin particles into the second gas-phase polymerization reactor, process for polymerizing olefins comprising such a process for transferring polyolefin particles, reactor suitable as first gas-phase polymerization reactor in the process for polymerizing olefins and process for discharging polyolefin particles from a fluidized-bed reactor.
Abstract:
An apparatus for polymerizing olefins including a polymerization reactor and a vessel system for pre-activating a solid catalyst component, wherein the vessel system is arranged upstream of the polymerization reactor. The vessel system includes a contacting vessel which includes a main portion, a base portion, a head portion, an inlet, an outlet, and a stirrer positioned within the contacting vessel, wherein the ratio (H/D) of the height (H) of the main portion to the diameter (D) of the main portion is 1.8 or greater. The stirrer is located at a position between the inlet and the outlet.