Abstract:
A fluidized bed reactor, a device for preparing low-carbon olefin, and a method for preparing low-carbon olefin are provided. The reaction zone of the fluidized bed reactor is sequentially, from bottom to top, provided with a raw material first distributor, a raw material second distributor and a catalyst distributor; the catalyst distributor is connected with the catalyst second feeding inlet; a dense-phase zone is formed between the raw material first distributor and the raw material second distributor, and the area where the catalyst distributor is located is formed as a catalyst distribution zone connected with the dense-phase zone; and at least one catalyst first feeding inlet(s) is provided on the side wall of reactor of the dense-phase zone. The distribution of the catalyst and the full contact of the catalyst with the raw materials can be achieved using the fluidized bed reactor and the device.
Abstract:
In the present invention, only low-growth carbon nanotubes are selectively separated among solid particles discharged during a reaction and then re-input to a reactor, so that it is possible to improve the quality of a carbon nanotube product to be produced and the productivity of a carbon nanotube production process.
Abstract:
Methods and apparatuses for regenerating catalysts and methods of inhibiting corrosion in catalyst regenerating apparatuses are provided. An exemplary apparatus includes: a metal vessel configured to receive a spent catalyst stream and contact at least a portion of the spent catalyst stream with an oxygen containing environment at a sufficiently high temperature to burn coke present in the spent catalyst stream; a refractory material overlying at least a portion of an inner surface of the metal vessel; and a corrosion inhibiting material in contact with at least a portion of the inner surface of the metal vessel and disposed between the inner surface and at least a portion of the refractory material, wherein the corrosion inhibiting material is heat stable at a temperature of at least up to about 400° F. (about 204° C.) and inhibits contact of an acid environment with the inner surface of the metal vessel.
Abstract:
A method is provided for upgrading a hydrocarbon feed. The method may include contacting a hydrocarbon feed with a catalyst in a fluidized bed reactor; directing a portion of the catalyst from the fluidized bed reactor to a regeneration zone, such that the portion of the catalyst flows in a first direction through the regeneration zone; directing combustion air into the regeneration zone in a counter-flow direction to the first direction, wherein the combustion air is provided at a rate of about 100.05% or less of the stoichiometric air requirement for combusting coke present on the portion of catalyst; regenerating the portion of the catalyst in the regeneration zone to produce regenerated catalyst; and directing a portion of the hydrocarbon feed to combine with the regenerated catalyst downstream of the regeneration zone and lift the regenerated catalyst back to the fluidized bed reactor.
Abstract:
Apparatus and processes herein provide for converting hydrocarbon feeds to light olefins and other hydrocarbons. The processes and apparatus include, in some embodiments, feeding a hydrocarbon, a first catalyst and a second catalyst to a reactor, wherein the first catalyst has a smaller average particle size and is less dense than the second catalyst. A first portion of the second catalyst may be recovered as a bottoms product from the reactor, and a cracked hydrocarbon effluent, a second portion of the second catalyst, and the first catalyst may be recovered as an overhead product from the reactor. The second portion of the second catalyst may be separated from the overhead product, providing a first stream comprising the first catalyst and the hydrocarbon effluent and a second stream comprising the separated second catalyst, allowing return of the separated second catalyst in the second stream to the reactor.
Abstract:
The presently disclosed subject matter relates to systems and methods for catalyst regeneration. In particular, the presently disclosed subject matter provides for an integrated fluidized bed reactor and catalyst regeneration system to minimize hydrocarbon accumulation. In one embodiment, the presently disclosed subject matter provides for a fluidized bed reactor unit including a catalyst riser having a partially perforated surface in close proximity to a reactor stripper.
Abstract:
Methods and systems for converting methane to syngas are provided. Certain exemplary methods and systems involve reacting methane and carbon dioxide with a nickel oxide catalyst in a reaction chamber, thereby providing syngas and a reduced nickel species. The reduced nickel species can be regenerated by oxidation with air in a regeneration chamber, thereby generating a regenerated nickel oxide and heat. The regenerated nickel oxide and heat can be returned to the reaction chamber to drive the syngas reaction.
Abstract:
A regeneration method for catalytic cracking reaction, the method is applied in a catalytic reaction process of petroleum hydrocarbon materials, and the method comprises: feeding the regenerated and semi-regenerated catalyst from a regenerator separately into different positions of a reactor for reaction. A part of the semi-regenerated catalyst is firstly processed in a purification cooler for removing carried nitrogen, oxygen, carbon dioxide and impurity gases before being fed into the reactor. Spent catalyst or the purified and cooled semi-regenerated catalyst is fed into a catalyst mixing section of the reactor for controlling the temperature of the catalyst being contact with the oil material to be gasified, thereby achieving a three stage cycle of the catalyst in the reactor and a three stage control for the reaction outlets of the oil material gasification zone and the cracking reaction zone and the catalyst taking part in the reaction.
Abstract:
A system for preventing a catalyst from overheating is provided. The system includes: a first reactor filled with a catalyst at least in part and configured to receive reaction gas and produce product gas; and a second reactor configured to cool a catalyst discharged from the first reactor. The catalyst is circulated between the first reactor and the second reactor by injecting the catalyst cooled in the second reactor into the first rector.
Abstract:
A process and apparatus is for recycling LCO and/or HCO to an FCC unit to recover additional distillate. Spent catalyst recycle in the FCC unit may be used to improve distillate yield. A hydroprocessing zone may saturate cycle oil aromatics for cracking in an FCC unit. The recycle cracked stream may be recycled to a downstream hydroprocessing zone to avoid a first hydroprocessing zone for hydrotreating feed to the FCC unit. Additional recovery of cycle oil for recycle is obtained by heating slurry oil prior to vacuum separation.