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公开(公告)号:US20240283319A1
公开(公告)日:2024-08-22
申请号:US18598730
申请日:2024-03-07
申请人: Black & Decker Inc.
发明人: Dustin Jefferies , David J. Smith , Marcus E. E. Rydin , Justin H. Ayers , Sumiteru Mori , Kristopher Cochran
IPC分类号: H02K3/52 , B25F5/00 , B25F5/02 , F16C17/02 , F16C35/06 , H02K1/2706 , H02K5/06 , H02K5/173 , H02K7/08 , H02K7/14 , H02K11/00 , H02K11/215 , H02K11/33 , H02K11/38 , H02K21/16
CPC分类号: H02K3/522 , F16C17/02 , F16C35/06 , H02K1/2706 , H02K5/06 , H02K5/1732 , H02K7/083 , H02K7/145 , H02K11/0094 , H02K11/215 , H02K11/33 , H02K11/38 , H02K21/16 , B25F5/001 , B25F5/02 , F16C2380/26 , H02K2203/03 , H02K2211/03 , H02K2213/03
摘要: A motor assembly includes a stator having a stator core, stator windings, and an end insulator configured to electrically insulate the stator core from the stator windings; a rotor rotatably received within the stator; a bearing bridge received at least partially within an inner portion of the end insulator and including a main body forming a center pocket arranged to support a bearing of the rotor shaft; and stator terminals supported by the end insulator and extending away from the stator. A circuit board assembly is provided including: an annular body mounted in contact with the main body of the bearing bridge and located radially inward of the stator terminals, and a circuit board mounted on the annular body and being electrically connected to the stator terminals.
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公开(公告)号:US11955863B2
公开(公告)日:2024-04-09
申请号:US17590020
申请日:2022-02-01
申请人: Black & Decker Inc.
发明人: Dustin Jefferies , David J. Smith , Marcus E. E. Rydin , Justin H. Ayers , Sumiteru Mori , Kristopher Cochran
IPC分类号: H02K5/15 , F16C17/02 , F16C35/06 , H02K1/2706 , H02K3/52 , H02K5/06 , H02K5/173 , H02K7/08 , H02K7/14 , H02K11/215 , H02K11/33 , H02K11/38 , H02K21/16 , B25F5/02
CPC分类号: H02K3/522 , F16C17/02 , F16C35/06 , H02K1/2706 , H02K5/06 , H02K5/1732 , H02K7/083 , H02K7/145 , H02K11/215 , H02K11/33 , H02K11/38 , H02K21/16 , B25F5/02 , F16C2380/26 , H02K2203/03 , H02K2211/03 , H02K2213/03
摘要: A motor assembly includes a stator having a stator core, stator windings, and a routing insulator configured to electrically insulate the stator core from the stator windings; a rotor rotatably received within the stator; and a bearing bridge received at least partially within the routing insulator and including a main body forming a center pocket arranged to support a bearing of the rotor shaft. A circuit board is provided including a circuit board, and an overmold structure forming an annular body on a surface of the circuit board arranged to mate with the main body of the bearing bridge to substantially seal the center pocket from ingress of debris particles.
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公开(公告)号:US11876424B2
公开(公告)日:2024-01-16
申请号:US17590006
申请日:2022-02-01
申请人: Black & Decker Inc.
发明人: Dustin Jefferies , David J. Smith , Marcus E. E. Rydin , Justin H. Ayers , Sumiteru Mori , Kristopher Cochran
IPC分类号: H02K21/16 , H02K3/52 , H02K7/14 , H02K11/215 , F16C17/02 , H02K5/173 , H02K11/33 , H02K11/38 , H02K1/2706 , F16C35/06 , H02K5/06 , H02K7/08 , B25F5/02
CPC分类号: H02K3/522 , F16C17/02 , F16C35/06 , H02K1/2706 , H02K5/06 , H02K5/1732 , H02K7/083 , H02K7/145 , H02K11/215 , H02K11/33 , H02K11/38 , H02K21/16 , B25F5/02 , F16C2380/26 , H02K2203/03 , H02K2211/03 , H02K2213/03
摘要: A motor is provided including: a stator including a stator core, stator windings, and an end insulator; a rotor rotatably received within the stator; and stator terminals supported by the routing insulator and extending away from the stator. Each stator terminal includes a main body having a curved portion, a tang portion folded over the main body and receiving a portion of a magnet wire therein to make an electrical connection with at least one of the stator windings, and a terminal pin projecting axially away from the stator core. The stator core has a maximum diameter of less than or equal to approximately 34 mm defining an outer envelope of the stator, and the stator terminals are fully contained within the outer envelope.
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公开(公告)号:US20220247269A1
公开(公告)日:2022-08-04
申请号:US17590011
申请日:2022-02-01
申请人: Black & Decker Inc.
发明人: Dustin Jefferies , David J. Smith , Marcus E. E. Rydin , Justin H. Ayers , Sumiteru Mori , John B. Fogle , John D. Cox , Kristopher Cochran , Barak N. Gohn
摘要: A power tool is provided including a housing including a grip portion; and a brushless direct-current (BLDC) motor at least partially disposed within the grip portion of the housing. The motor includes a stator having a rotor core, a rotor, and front and rear bearing support structures. The stator core includes a non-segmented construction with a maximum diameter of approximately smaller than or equal to 34 mm, and a ratio of a motor size (Km) constant of the motor to a length of the motor is in the range of approximately 0.39 to 0.59 (Nmm/√W)/mm. When powered by a 20V battery pack, a ratio of a maximum power output of the motor to a volume of the motor is at least approximately 0.0106 W/mm{circumflex over ( )}3.
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公开(公告)号:US11837935B2
公开(公告)日:2023-12-05
申请号:US17590014
申请日:2022-02-01
申请人: Black & Decker Inc.
IPC分类号: H02K5/15 , H02K3/52 , H02K7/14 , H02K21/16 , H02K11/215 , F16C17/02 , H02K5/173 , H02K11/33 , H02K11/38 , H02K1/2706 , F16C35/06 , H02K5/06 , H02K7/08 , B25F5/02
CPC分类号: H02K3/522 , F16C17/02 , F16C35/06 , H02K1/2706 , H02K5/06 , H02K5/1732 , H02K7/083 , H02K7/145 , H02K11/215 , H02K11/33 , H02K11/38 , H02K21/16 , B25F5/02 , F16C2380/26 , H02K2203/03 , H02K2211/03 , H02K2213/03
摘要: A motor is provided including a motor housing having a substantially cylindrical body and at least one open end, a stator disposed within the motor housing, and a rotor rotatably received within the stator. The motor further includes a bearing bridge mounted on the open end of the motor housing and including a main body forming a center pocket arranged to support a rotor shaft, an outer ring configured to be fittingly received through the open end of the motor housing, and at least one fastening receptacle formed radially through the outer ring. The motor housing includes a side opening through which a fastener is radially fastened into the fastening receptable to secure the bearing bridge to the motor housing.
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公开(公告)号:US11211664B2
公开(公告)日:2021-12-28
申请号:US16450511
申请日:2019-06-24
申请人: BLACK & DECKER INC.
发明人: Luke R. Barton , Nathan J. Cruise , Abhisheka Moturu , Dustin Jefferies , Christine H. Potter , Michael W. Roberts , Michael Varipatis , Fugen Qin , Daniel J. Albrecht , Michael J. Aronoff
IPC分类号: H01M50/213 , B25F5/02 , H01M10/48 , H02J7/00 , H01M10/42 , H01M50/543
摘要: This application relates to a power tool system including a plurality of power tools, a plurality of battery packs and at least one battery pack charger and method for operating the power tools with the battery packs. This application also relates to a method for charging the battery packs and a method for monitoring a state of charge of the battery pack. In one implementation, the system includes an existing battery pack designed to provide (output) a relatively low voltage, an existing power tool designed to operate at the relatively low voltage, a new battery pack designed to provide (output) the relatively low voltage and a relatively high voltage, and a new power tool designed to operate at the relatively high voltage.
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公开(公告)号:US20210194321A1
公开(公告)日:2021-06-24
申请号:US17125031
申请日:2020-12-17
申请人: Black & Decker Inc.
发明人: Dustin Jefferies , Marcus Rydin , Jarrett A. DUNSTON , Timothy W. FRENCH , Gale A. HESLOP , Ross A. BILLINGS
摘要: An outer-rotor brushless direct-current (BLDC) motor is provided including a rotor shaft, a motor housing having an open end and a closed end that supports a first motor bearing, a stator core having an aperture extending therethrough, a stator mount coupled to the open end and including an elongated cylindrical member projecting into the aperture of the stator core and a radial wall that supports a second motor bearing, an outer rotor, and a rotor mount including an outer rim arranged to couple to the outer rotor and an inner body mounted on the rotor shaft. An intermediate bearing is received at least partially within the aperture of the stator core to radially support the stator core relative to the rotor shaft.
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公开(公告)号:US11870316B2
公开(公告)日:2024-01-09
申请号:US17590001
申请日:2022-02-01
申请人: Black & Decker Inc.
发明人: Dustin Jefferies , David J. Smith , Marcus E. E. Rydin , Justin H. Ayers , Sumiteru Mori , Kristopher Cochran
IPC分类号: H02K5/15 , H02K3/52 , H02K7/14 , H02K21/16 , H02K11/215 , F16C17/02 , H02K5/173 , H02K11/33 , H02K11/38 , H02K1/2706 , F16C35/06 , H02K5/06 , H02K7/08 , B25F5/02
CPC分类号: H02K3/522 , F16C17/02 , F16C35/06 , H02K1/2706 , H02K5/06 , H02K5/1732 , H02K7/083 , H02K7/145 , H02K11/215 , H02K11/33 , H02K11/38 , H02K21/16 , B25F5/02 , F16C2380/26 , H02K2203/03 , H02K2211/03 , H02K2213/03
摘要: A motor is provided including a motor housing having an open end; a stator disposed within the motor housing and including a stator core, stator windings, and an end insulator that electrically insulate the stator core from the stator windings and includes an annular body; a rotor rotatably received within the stator and including a rotor shaft extending along a longitudinal axis and permanent magnets; and a bearing bridge including a center pocket arranged to support a bearing of the rotor shaft. The bearing bridge is received at least partially within the end insulator. The annular body of the end insulator includes at least one peripheral opening located within the motor housing, and the bearing bridge is radially piloted relative to the motor housing via a retaining member received through the at least one peripheral opening.
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公开(公告)号:US20220354052A1
公开(公告)日:2022-11-10
申请号:US17734323
申请日:2022-05-02
申请人: Black & Decker Inc.
IPC分类号: A01D34/78
摘要: A power tool is provided including a housing, a brushless direct-current (BLDC) motor, and a gear assembly. The motor includes a stator having an inner stator, a rotor shaft extending along a center axis and including a first bearing and a second bearing; an outer rotor, a first end cap, and a second end cap. The first end cap includes a radial back plate having a center opening in the radial back plate through which the rotor shaft extends and pins projecting around the rotor shaft and parallel to the rotor shaft. The gear assembly is mounted on the first end cap and includes planetary gears supported by the pins in engagement with the rotor shaft.
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公开(公告)号:US20220247251A1
公开(公告)日:2022-08-04
申请号:US17590006
申请日:2022-02-01
申请人: Black & Decker Inc.
发明人: Dustin Jefferies , David J. Smith , Marcus E. E. Rydin , Justin H. Ayers , Sumiteru Mori , Kristopher Cochran
摘要: A motor is provided including: a stator including a stator core, stator windings, and an end insulator; a rotor rotatably received within the stator; and stator terminals supported by the routing insulator and extending away from the stator. Each stator terminal includes a main body having a curved portion, a tang portion folded over the main body and receiving a portion of a magnet wire therein to make an electrical connection with at least one of the stator windings, and a terminal pin projecting axially away from the stator core. The stator core has a maximum diameter of less than or equal to approximately 34 mm defining an outer envelope of the stator, and the stator terminals are fully contained within the outer envelope.
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