公开(公告)号：US06491208B2

公开(公告)日：2002-12-10

申请号：US09729844

申请日：2000-12-05

申请人： Allister William James ,  Gregg P. Wagner ,  Brij B. Seth

发明人： Allister William James ,  Gregg P. Wagner ,  Brij B. Seth

IPC分类号： B23K3100

CPC分类号： B23P6/002 ,  B22F5/04 ,  B22F7/08 ,  C23C24/04 ,  F01D5/005 ,  F01D5/20

摘要： A process (30) for the repair of a component part (36,66) incorporating a cold spray process step (50) for depositing material particles (54) to fill a discontinuity (40) in the part surface (42) or to create a desired surface geometry (78) on the part (66). The cold spray process may be controlled to provide a grit blasting effect prior to depositing the material in order to remove contaminants (48) from the surface of the part. The material deposited (56) by the cold spray process may form a joint (78) between an insert (72) and the part (66). The process may be used to repair parts made of directionally solidified (DS) or single crystal (SC) base material (44) without causing a re-crystallization of the base material. The process may further be used to deposit repair material (56) over a braze material (22).

摘要翻译： 一种用于修复包含用于沉积材料颗粒（54）以填充部分表面（42）中的不连续性（40）的冷喷涂工艺步骤（50）的部件（36,66）的工艺（30），或者创建 在部件（66）上的期望的表面几何形状（78）。 可以控制冷喷涂方法以在沉积材料之前提供喷砂效果，以从部件的表面去除污染物（48）。 通过冷喷涂方法沉积的材料（56）可以在插入件（72）和部件（66）之间形成接头（78）。 该方法可用于修复由定向凝固（DS）或单晶（SC）基材（44）制成的部件，而不引起基材的再结晶。 该方法还可用于将修复材料（56）沉积在钎焊材料（22）上。

公开(公告)号：US06780458B2

公开(公告)日：2004-08-24

申请号：US10210719

申请日：2002-08-01

申请人： Brij B. Seth ,  Gregg P. Wagner

发明人： Brij B. Seth ,  Gregg P. Wagner

IPC分类号： B05D112

CPC分类号： F01D5/005 ,  C23C24/04 ,  C23C28/021 ,  C23C28/023 ,  C23C28/321 ,  C23C28/324 ,  F01D5/288 ,  F05D2230/31 ,  Y10T407/27 ,  Y10T428/12063 ,  Y10T428/12139 ,  Y10T428/12146 ,  Y10T428/24769 ,  Y10T428/24942 ,  Y10T428/24983 ,  Y10T428/252 ,  Y10T428/31678 ,  Y10T428/8305

摘要： A wear alloy coating (14) applied to a substrate material (12) by a cold spray process. Particles of the wear alloy coating material (16) are directed toward a target surface (18) of the substrate at a velocity sufficiently high for the particles to deform and to adhere to the target surface. The size and composition of the particles may be varied during the cold spray process to produce a coating with a varying property across the depth of the coating. Particles of the wear alloy material may be applied by cold spraying along with particles of a second material such as a lubricant or a ceramic material. For Group 5 hard facing materials, the size and distribution of the embedded carbide nodules may be controlled by controlling the selection of the carbide particles being sprayed. The cold spray process permits a wear alloy coating to be applied proximate a brazed joint or over a directionally stabilized or single crystal material without degrading the underlying material.

摘要翻译： 通过冷喷涂方法将耐磨合金涂层（14）施加到基底材料（12）上。 磨损合金涂层材料（16）的颗粒以足够高的速度被引导到基板的目标表面（18），以使颗粒变形并附着到目标表面。 颗粒的尺寸和组成可以在冷喷涂过程中变化，以在涂层的深度上产生具有不同性质的涂层。 耐磨合金材料的颗粒可以通过冷喷涂以及诸如润滑剂或陶瓷材料的第二材料的颗粒施加。 对于第5组硬质材料，可以通过控制喷涂的碳化物颗粒的选择来控制嵌入的碳化物结节的尺寸和分布。 冷喷涂工艺允许磨损合金涂层施加在钎焊接头附近或在定向稳定或单晶材料上施加，而不会降低底层材料。

公开(公告)号：US08168289B2

公开(公告)日：2012-05-01

申请号：US10836560

申请日：2004-04-30

申请人： Brij B. Seth ,  Gregg P. Wagner

发明人： Brij B. Seth ,  Gregg P. Wagner

IPC分类号： B32B7/02

CPC分类号： F01D5/005 ,  C23C24/04 ,  C23C28/021 ,  C23C28/023 ,  C23C28/321 ,  C23C28/324 ,  F01D5/288 ,  F05D2230/31 ,  Y10T407/27 ,  Y10T428/12063 ,  Y10T428/12139 ,  Y10T428/12146 ,  Y10T428/24769 ,  Y10T428/24942 ,  Y10T428/24983 ,  Y10T428/252 ,  Y10T428/31678 ,  Y10T428/8305

摘要： A component (10) including a substrate material (12) and a wear alloy coating (14) applied to the substrate by a cold spray process. Particles of the wear alloy coating material (16) are directed toward a target surface (18) of the substrate at a velocity sufficiently high for the particles to deform and to adhere to the target surface. The size and/or composition of the particles may be varied during the cold spray process to produce a coating with a varying property across the depth of the coating. Particles of the wear alloy material may be applied by cold spraying along with particles of a second material such as a lubricant or a ceramic material. For Group 5 hard facing materials, the size and distribution of the embedded carbide nodules may be controlled by controlling the selection of the carbide particles being sprayed. The cold spray process permits a wear alloy coating to be applied proximate a brazed joint or over a directionally stabilized or single crystal material without degrading the underlying material.

摘要翻译： 包括通过冷喷涂工艺施加到基底的基底材料（12）和耐磨合金涂层（14）的部件（10）。 磨损合金涂层材料（16）的颗粒以足够高的速度被引导到基板的目标表面（18），以使颗粒变形并附着到目标表面。 颗粒的尺寸和/或组成可以在冷喷涂过程中变化，以在涂层的深度上产生具有不同性质的涂层。 耐磨合金材料的颗粒可以通过冷喷涂以及诸如润滑剂或陶瓷材料的第二材料的颗粒施加。 对于第5组硬质材料，可以通过控制喷涂的碳化物颗粒的选择来控制嵌入的碳化物结节的尺寸和分布。 冷喷涂工艺允许磨损合金涂层施加在钎焊接头附近或在定向稳定或单晶材料上施加，而不会降低底层材料。

公开(公告)号：US06706319B2

公开(公告)日：2004-03-16

申请号：US10206416

申请日：2002-07-26

申请人： Brij B. Seth ,  Gregg P. Wagner

发明人： Brij B. Seth ,  Gregg P. Wagner

IPC分类号： B05D112

CPC分类号： F01D11/12 ,  B24D18/00 ,  C23C24/04 ,  F05D2230/31

摘要： An abrasive coating and a process for forming the abrasive coating by co-depositing hard particles within a matrix material onto a substrate using a cold spray process. The cold sprayed combination of hard particles and matrix material provides a coating that is wear, erosion and oxidation resistant. The abrasive coating may have different compositions across its depth. The hard particles may be deposited at different densities across the thickness of the matrix material. A first layer of the abrasive coating proximate the surface of the substrate may be devoid of hard particles.

摘要翻译： 磨料涂层和用于通过使用冷喷涂方法将基质材料中的硬颗粒共沉积到基底上来形成磨料涂层的方法。 硬质颗粒和基体材料的冷喷涂组合提供了耐磨损，抗侵蚀和抗氧化的涂层。 研磨涂层在其深度上可以具有不同的组成。 硬颗粒可以跨越基质材料的厚度以不同的密度沉积。 接近基材表面的磨料涂层的第一层可能没有硬质颗粒。

公开(公告)号：US06696176B2

公开(公告)日：2004-02-24

申请号：US10092326

申请日：2002-03-06

申请人： David B. Allen ,  Gregg P. Wagner ,  Brij B. Seth

发明人： David B. Allen ,  Gregg P. Wagner ,  Brij B. Seth

IPC分类号： B32B1501

CPC分类号： C22C19/055 ,  B23K35/304 ,  B23K35/3046 ,  Y10T428/12931 ,  Y10T428/12937 ,  Y10T428/12944

摘要： A fusion weldable superalloy containing 0.005-0.5 wt. % scandium. In one embodiment, the superalloy may have a composition similar to IN-939 alloy, but having added scandium and having only 0.005-0.040 wt. % zirconium. A gas turbine component may be formed by an investment casting of such a scandium-containing superalloy, and may include a fusion weld repaired area. A scandium-containing nickel-based superalloy coated with an MCrAlY bond coat will have improved cyclic oxidation resistance due to the sulfur-gettering effect of the scandium.

摘要翻译： 一种熔融焊接的超合金，其含有0.005-0.5wt。 ％钪。 在一个实施方案中，超合金可以具有类似于IN-939合金的组成，但是添加钪并且仅具有0.005-0.040wt。 ％锆。 燃气轮机部件可以通过这种含钪的超级合金的熔模铸造形成，并且可以包括熔焊修补区域。 涂覆有MCrAlY粘合涂层的含钪镍基超合金由于钪的吸硫作用而具有改善的环氧化抗性。

公开(公告)号：US06444259B1

公开(公告)日：2002-09-03

申请号：US09774550

申请日：2001-01-30

申请人： Ramesh Subramanian ,  Gregg P. Wagner ,  Brij B. Seth

发明人： Ramesh Subramanian ,  Gregg P. Wagner ,  Brij B. Seth

IPC分类号： B05D102

CPC分类号： C23C24/04 ,  C23C28/3215 ,  C23C28/3455 ,  Y02E20/16

摘要： A process (20) for applying a thermal barrier coating (51) to a turbine component (50) including the step (34) of depositing a bond coating layer (56) by, directing solid particles using a cold spray process. The layer of bond coating material may have different depths (80,82) in different areas of the component (50), and it may have different compositions (60,62) across its depth. The precise control afforded by the cold spray material deposition step allows the surface of the bond coating material layer to be formed with a predetermined surface roughness or with a plurality of micro-ridges (86) in order to optimize its bond to the overlying ceramic insulating layer (52).

摘要翻译： 一种用于将热障涂层（51）施加到包括通过使用冷喷涂工艺引导固体颗粒沉积粘合涂层（56）的步骤（34）的涡轮机部件（50）的方法（20）。 粘合涂层材料层可以在组件（50）的不同区域中具有不同的深度（80,82），并且其深度可以具有不同的组成（60,62）。 通过冷喷涂材料沉积步骤提供的精确控制允许粘结涂层材料层的表面以预定的表面粗糙度形成，或者与多个微脊（86）形成，以优化其与上覆陶瓷绝缘体的粘结 层（52）。

公开(公告)号：US06365222B1

公开(公告)日：2002-04-02

申请号：US09698998

申请日：2000-10-27

申请人： Gregg P. Wagner ,  David B. Allen ,  Brij B. Seth

发明人： Gregg P. Wagner ,  David B. Allen ,  Brij B. Seth

IPC分类号： B05D106

CPC分类号： C23C24/04 ,  C23C28/32 ,  C23C28/34

摘要： A cold spray process (20) for applying an abradable coating (16) to a substrate material (12). A bond coat layer (14) and/or an abradable coating material layer (16) are applied to a substrate (12) by directing particles of the material toward the substrate surface at a velocity sufficiently high to cause the particles to deform and to adhere to the surface. Particles of the bond coat material may first be directed toward the substrate surface at a velocity sufficiently high to clean the surface (24) but not sufficiently high to cause the particles to deform and to adhere to the surface.

摘要翻译： 一种用于将可磨损涂层（16）施加到基底材料（12）上的冷喷涂工艺（20）。 通过将材料的颗粒以足够高的速度引导到衬底表面，将粘合涂层（14）和/或可磨损的涂层（16）施加到基底（12）上，导致颗粒变形并粘附 到表面。 接合涂层材料的颗粒可以首先以足够高的速度指向基板表面，以清洁表面（24）但不足够高以使颗粒变形并粘附到表面。

公开(公告)号：US07028747B2

公开(公告)日：2006-04-18

申请号：US10308280

申请日：2002-12-03

申请人： Scott M. Widrig ,  Ronald J. Rudolph ,  Gregg P. Wagner

发明人： Scott M. Widrig ,  Ronald J. Rudolph ,  Gregg P. Wagner

IPC分类号： B22C9/10

CPC分类号： F01D5/187 ,  F05D2260/2214

摘要： An airfoil, a method of manufacturing an airfoil, and a system for cooling an airfoil is provided. The cooling system can be used with an airfoil located in the first stages of a combustion turbine within a combined cycle power generation plant and involves flowing closed loop steam through a pin array set within an airfoil. The airfoil can comprise a cavity having a cooling chamber bounded by an interior wall and an exterior wall so that steam can enter the cavity, pass through the pin array, and then return to the cavity to thereby cool the airfoil. The method of manufacturing an airfoil can include a type of lost wax investment casting process in which a pin array is cast into an airfoil to form a cooling chamber.

公开(公告)号：US06511293B2

公开(公告)日：2003-01-28

申请号：US09867166

申请日：2001-05-29

申请人： Scott M. Widrig ,  Ronald J. Rudolph ,  Gregg P. Wagner

发明人： Scott M. Widrig ,  Ronald J. Rudolph ,  Gregg P. Wagner

IPC分类号： F01D518

CPC分类号： F01D5/187 ,  F05D2260/2214

摘要： An airfoil, a method of manufacturing an airfoil, and a system for cooling an airfoil is provided. The cooling system can be used with an airfoil located in the first stages of a combustion turbine within a combined cycle power generation plant and involves flowing closed loop steam through a pin array set within an airfoil. The airfoil can comprise a cavity having a cooling chamber bounded by an interior wall and an exterior wall so that steam can enter the cavity, pass through the pin array, and then return to the cavity to thereby cool the airfoil. The method of manufacturing an airfoil can include a type of lost wax investment casting process in which a pin array is cast into an airfoil to form a cooling chamber.

摘要翻译： 提供一种翼型件，制造翼型的方法以及用于冷却翼型的系统。 冷却系统可以与位于组合循环发电厂内的燃气轮机的第一级中的翼型一起使用，并且涉及使闭环蒸汽流过设置在翼型内的销阵列。 翼型件可以包括具有由内壁和外壁限定的冷却室的空腔，使得蒸汽可以进入空腔，穿过销阵列，然后返回到空腔，从而冷却翼型件。 制造翼型的方法可以包括一种失蜡投资铸造工艺，其中销阵列被铸造成翼型以形成冷却室。