Abstract:
A system and method for bending one or more thin glass structures. The system includes heating, bending and cooling zones, each having a plurality of modules aligned and connected to each other to define elongated tunnels, wherein adjacent heating modules are separated from each other by a furnace door. A conveyance mechanism carries the one or more thin glass structures through the modules via the elongated tunnels. Each of the modules include one or more heating elements, each heating element being independently controllable by element or set of elements as a function of a temperature profile for the one or more thin glass structures. The temperature profile can be determined as a function of temperature on the one or more thin glass structures.
Abstract:
Apparatus and methods for bending thin glass sheets are described. The methods and apparatus described include positioning an auxiliary heater between a furnace and an entrance to glass bending station and/or positioning a downstream auxiliary heater between a glass bending station and a quench station. Also described are apparatus and methods for bending thin glass sheets by compensating for heat loss and maintaining the glass viscosity within a workable range for the bending or forming operation. Auxiliary heating elements can be placed in locations that would otherwise provide for excessive heat loss.
Abstract:
Apparatus and methods for bending thin glass sheets are described. The methods and apparatus described include positioning an auxiliary heater between a furnace and an entrance to glass bending station and/or positioning a downstream auxiliary heater between a glass bending station and a quench station. Also described are apparatus and methods for bending thin glass sheets by compensating for heat loss and maintaining the glass viscosity within a workable range for the bending or forming operation. Auxiliary heating elements can be placed in locations that would otherwise provide for excessive heat loss.
Abstract:
Disclosed herein are systems for shaping a glass sheet comprising a roll conveyor comprising a plurality of rollers for conveying the glass sheet along a plane; a lift jet array comprising a plurality of nozzles, one or more of the plurality of nozzles comprising a tip having a plurality of orifices; and a shaping mold located above the roll conveyor, wherein the lift jet array is positioned below the roll conveyor such that each nozzle tip is located above the centerline of the plurality of rollers. Also disclosed herein are methods for shaping a glass sheet comprising heating the glass sheet and conveying the glass sheet on a roll conveyor to a position between the lift jet array and the shaping mold, wherein gas flows from the lift jet array with a force sufficient to lift the glass sheet from the roll conveyor.
Abstract:
Disclosed herein are systems for shaping a glass sheet comprising a roll conveyor comprising a plurality of rollers for conveying the glass sheet along a plane; a lift jet array comprising a plurality of nozzles, one or more of the plurality of nozzles comprising a tip having a plurality of orifices; and a shaping mold located above the roll conveyor, wherein the lift jet array is positioned below the roll conveyor such that each nozzle tip is located above the centerline of the plurality of rollers. Also disclosed herein are methods for shaping a glass sheet comprising heating the glass sheet and conveying the glass sheet on a roll conveyor to a position between the lift jet array and the shaping mold, wherein gas flows from the lift jet array with a force sufficient to lift the glass sheet from the roll conveyor.
Abstract:
Various embodiments disclosed include a method of bending a glass laminate structure, the method can optionally include any one or any combination of: heating the glass laminate structure comprising at least a first ply substrate and a second ply substrate, wherein the first ply substrate has a first composition and a first thickness that differ from a second composition and a second thickness of the second ply substrate; engaging an edge portion of one or both of a first major surface and a second major surface of the glass laminate structure; and sequent to engaging the edge portion, pressing the glass laminate structure to bend the glass laminate structure and obtain a desired curvature of the glass laminate structure along one or both of the first major surface and the second major surface.
Abstract:
Various embodiments disclosed relate to a method for bending a glass substrate. The method includes actuating at least one heat shield to a first position at least partially covering an edge portion of a first major surface of the glass substrate. The method further includes heating the glass substrate. The method further includes actuating the at least one heat shield to a second position at least partially uncovering the edge portion of the glass substrate.
Abstract:
Disclosed herein are systems for shaping a glass sheet comprising a roll conveyor comprising a plurality of rollers for conveying the glass sheet along a plane; a lift jet array comprising a plurality of nozzles, one or more of the plurality of nozzles comprising a tip having a plurality of orifices; and a shaping mold located above the roll conveyor, wherein the lift jet array is positioned below the roll conveyor such that each nozzle tip is located above the centerline of the plurality of rollers. Also disclosed herein are methods for shaping a glass sheet comprising heating the glass sheet and conveying the glass sheet on a roll conveyor to a position between the lift jet array and the shaping mold, wherein gas flows from the lift jet array with a force sufficient to lift the glass sheet from the roll conveyor.
Abstract:
A process using a vacuum ring or vacuum bag to produce glass laminates with improved optical distortion and shape consistency using thin glass having a thickness not exceeding 1.0 by using a soak temperatures not exceeding 120° C. or not exceeding 100° C. and a vacuum not exceed about −0.6 bar. One or more assembled stacks of two glass sheets and a polymer interlayer being laminated may be stacked on a single reference mold and processed simultaneously in a single vacuum bag or vacuum ring. One more thin glass sheets may be placed on top the assembled stack(s) on the reference mold to protect the assembled stack from irregular forces applied by the vacuum bag or the vacuum ring.
Abstract:
Methods of manufacturing a glass pane comprise the steps of providing a glass sheet with a thickness of less than about 1.6 mm between a first major surface and a second major surface of the glass sheet. The methods include scoring the first major surface of the glass sheet to provide a boundary score line and a relief score line. In some examples, the method provides a relief score depth that is greater than a boundary score depth. In another example, the method includes the step of placing the glass sheet on a conveyor belt including a Shore A hardness of greater than or equal to 70. In further examples, methods of breaking a glass sheet with an oversized template are provided.