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公开(公告)号：US06136116A
公开(公告)日：2000-10-24
申请号：US190892
申请日：1998-11-12
CPC分类号： B29C70/763 , B29C70/84 , Y02T50/433 , Y10T156/1089 , Y10T156/1092 , Y10T428/20
摘要： A system is provided for filling a gap between adjoining coplanar first and second sheet members mounted on an outer surface of a common substrate and having juxtaposed first and second edge surfaces. A permanent gap filler member of predetermined shape and size intended for eventual permanent reception in the gap is employed for partially filling the gap. A temporary gap filler tool which includes a substitute gap filler element having substantially the same predetermined size and shape of the permanent gap filler member, has an abutting surface for contiguous engagement with the first edge surface of the first sheet member when advanced to an attached position before the permanent gap filler member is mounted in the gap, a minor gap surface facing opposite said abutting surface, and means for releasably attaching the temporary gap filler tool to the first sheet member. A minor gap is thereby defined between the temporary gap filler element and the second edge surface of the second sheet member. Fairing material is initially laid down as an epoxy resin slurry in a minor gap resulting between the substitute gap filler element and the second edge surface of the second sheet member, then cured to hardened form having a substitute second edge surface contiguous with the minor gap surface of the substitute gap filler element. Thereafter, the temporary gap filler is removed from the gap and the permanent gap filler member is inserted and bonded to the common substrate resulting in the entire gap being filled.
摘要翻译： 提供了一种用于填充安装在公共基板的外表面上并具有并置的第一和第二边缘表面的邻接的共面第一和第二片状部件之间的间隙的系统。 用于在间隙中最终永久接收的预定形状和尺寸的永久间隙填充构件用于部分填充间隙。 包括具有基本上相同的预定尺寸和形状的替代间隙填充元件的临时间隙填充工具具有邻接表面，用于当前进到附接位置时与第一片状构件的第一边缘表面连续接合 在永久性间隙填充构件安装在间隙中之前，与所述邻接表面相对的小间隙表面，以及用于将临时间隙填充工具可释放地附接到第一片构件的装置。 因此，临时间隙填充元件和第二片材的第二边缘表面之间限定了较小的间隙。 最初将整流材料作为环形树脂浆料在较小的间隙中放置，形成在替代间隙填充元件和第二片状构件的第二边缘表面之间，然后固化成硬化形式，其具有与次间隙表面相邻的替代的第二边缘表面 的替代间隙填充元件。 此后，从间隙中移除临时间隙填料，并将永久性间隙填充构件插入并结合到共用衬底，导致填充整个间隙。
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公开(公告)号：US06258431B1
公开(公告)日：2001-07-10
申请号：US09656073
申请日：2000-09-05
IPC分类号： B32B3500
CPC分类号： B29C70/763 , B29C70/84 , Y02T50/43 , Y10T156/1089 , Y10T156/1092 , Y10T428/20
摘要： A system is provided for filling a gap between adjoining coplanar first and second sheet members mounted on an outer surface of a common substrate and having juxtaposed first and second edge surfaces. A permanent gap filler member of predetermined shape and size intended for eventual permanent reception in the gap is employed for partially filling the gap. A temporary gap filler tool which includes a substitute gap filler element having substantially the same predetermined size and shape of the permanent gap filler member, has an abutting surface for contiguous engagement with the first edge surface of the first sheet member when advanced to an attached position before the permanent gap filler member is mounted in the gap, a minor gap surface facing opposite said abutting surface, and means for releasably attaching the temporary gap filler tool to the first sheet member. A minor gap is thereby defined between the temporary gap filler element and the second edge surface of the second sheet member. Fairing material is initially laid down as an epoxy resin slurry in a minor gap resulting between the substitute gap filler element and the second edge surface of the second sheet member, then cured to hardened form having a substitute second edge surface contiguous with the minor gap surface of the substitute gap filler element. Thereafter, the temporary gap filler is removed from the gap and the permanent gap filler member is inserted and bonded to the common substrate resulting in the entire gap being filled.
摘要翻译： 提供了一种用于填充安装在公共基板的外表面上并具有并置的第一和第二边缘表面的邻接的共面第一和第二片状部件之间的间隙的系统。 用于在间隙中最终永久接收的预定形状和尺寸的永久间隙填充构件用于部分填充间隙。 包括具有基本上相同的预定尺寸和形状的替代间隙填充元件的临时间隙填充工具具有邻接表面，用于当前进到附接位置时与第一片状构件的第一边缘表面连续接合 在永久性间隙填充构件安装在间隙中之前，与所述邻接表面相对的小间隙表面，以及用于将临时间隙填充工具可释放地附接到第一片构件的装置。 因此，临时间隙填充元件和第二片材的第二边缘表面之间限定了较小的间隙。 最初将整流材料作为环形树脂浆料在较小的间隙中放置，形成在替代间隙填充元件和第二片状构件的第二边缘表面之间，然后固化成硬化形式，其具有与次间隙表面相邻的替代的第二边缘表面 的替代间隙填充元件。 此后，从间隙中移除临时间隙填料，并将永久性间隙填充构件插入并结合到共用衬底，导致填充整个间隙。
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公开(公告)号：US06645610B1
公开(公告)日：2003-11-11
申请号：US09583605
申请日：2000-05-31
申请人： Carl Andrew Reis , Benjamin S. Wong
发明人： Carl Andrew Reis , Benjamin S. Wong
IPC分类号： B32B302
CPC分类号： B29C70/24 , B29C37/0082 , B29C70/54 , B32B3/06 , Y10T428/23943 , Y10T428/23957 , Y10T428/23964 , Y10T428/24994
摘要： A cured composite material formed in accordance with the method of the present invention. The method initially providing for providing a peel-ply sheet which defines opposed planar faces. A multitude of elongate bond fibers are embedded into the peel-ply sheet in a manner wherein a majority of the bond fibers do not extend in co-planar relation to the planar faces of the peel-ply sheet. A resin composite material is provided. The peel-ply sheet is applied to the resin composite material such that the bond fibers are partially embedded therein. The resin composite material is cured. The peel-ply sheet is removed from the cured resin composite material such that the bond fibers remain implanted therein.
摘要翻译： 根据本发明的方法形成的固化的复合材料。 该方法最初提供了提供限定相对的平面的剥离片。 许多细长的粘合纤维以其中绝大多数粘合纤维不与剥离片的平面相互平行的关系延伸的方式嵌入剥离片中。 提供树脂复合材料。 将剥离片施加到树脂复合材料上，使得粘合纤维部分地嵌入其中。 树脂复合材料固化。 从固化树脂复合材料中除去剥离片，使得粘合纤维保持植入其中。
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公开(公告)号：US6049970A
公开(公告)日：2000-04-18
申请号：US60942
申请日：1998-04-15
CPC分类号： B29C66/721 , B29C65/562 , B29C66/112 , B29C66/131 , B29C66/4722 , B29C66/474 , B29C66/81431 , B29C66/8362 , B29C66/861 , B29C70/24 , B29C66/71 , Y10T29/5343 , Y10T428/24174
摘要： The present invention is embodied in an tool and method for structurally applying fiber stiffeners to a material. The tool inserts a plurality of fibers embedded in a transfer material through a hat stiffener and into a substrate and includes a first head, a second head, and a handle. The first head is defined by a roller having first edges and a center cutout. The cutout corresponds to the thickness of the transfer material. The second head is located at a distal end from the first head and is defined by a roller having second edges and a center groove. The groove corresponds to a thickness associated with guiding the tool along the corner of the hat stiffener. The first and second edges conform to the surface of the substrate. The center handle is coupled between the first head and second head for gripping. The first head is adapted to initially drive the fibers embedded in the transfer material through the hat stiffener and into the substrate. The second head is adapted to finally secure the fibers within the hat stiffener and the substrate.
摘要翻译： 本发明体现在将纤维加强筋结构化地施加于材料的工具和方法中。 该工具通过帽加强件插入嵌入转移材料中的多根纤维并进入衬底并且包括第一头部，第二头部和把手。 第一头由具有第一边缘和中心切口的辊限定。 切口对应于转印材料的厚度。 第二头部位于距第一头部的远端，并且由具有第二边缘和中心凹槽的辊限定。 凹槽对应于沿着帽子加强件的角部引导工具的厚度。 第一和第二边缘符合基板的表面。 中心手柄联接在第一头部和第二头部之间用于夹紧。 第一头适于首先通过帽加强件驱动嵌入转移材料中的纤维并进入基底。 第二头适于最终将纤维固定在帽加强件和基底内。
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5.发明授权公开(公告)号：US07045084B1
公开(公告)日：2006-05-16
申请号：US10849683
申请日：2004-08-10
CPC分类号： B29B11/16
摘要： The invention is a process for forming a preform for use in a structure having at least one curved portion of a specific length, including the steps of: 1) providing a preform having cable of expanding in length threads in rows parallel to the direction of curvature over a length equal to the length requiring curvature, such that the gaps between each thread row are spaced from the gaps in the adjacent tread rows; and 2) stretching the portions of the preform requiring curvature in a sine-wave pattern.
摘要翻译： 本发明是用于形成具有特定长度的至少一个弯曲部分的结构的预成型件的方法，包括以下步骤：1）提供具有沿平行于曲率方向的行中具有沿长度螺纹扩展的电缆的预成型件 在等于需要曲率长度的长度上，使得每个螺纹排之间的间隙与相邻胎面行中的间隙间隔开; 以及2）以正弦波图案拉伸预成型件需要曲率的部分。
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公开(公告)号：US5879492A
公开(公告)日：1999-03-09
申请号：US62544
申请日：1998-04-17
申请人： Carl Andrew Reis , Benjamin S. Wong
发明人： Carl Andrew Reis , Benjamin S. Wong
摘要： In accordance with the present invention, there is provided a method of increasing the surface bond strength characteristics of a resin composite material. The method begins with providing a peel-ply sheet which defines opposed planar faces. A multitude of elongate bond fibers are embedded into the peel-ply sheet in a manner in which a majority of the bond fibers do not extend in co-planar relation to the planar faces of the peel-ply sheet. A resin composite material is provided. The peel-ply sheet is applied to the resin composite material such that the bond fibers are partially embedded therein. The resin composite material is cured. The peel-ply sheet is removed from the cured resin composite material such that the bond fibers remain implanted therein.
摘要翻译： 根据本发明，提供了增加树脂复合材料的表面粘结强度特性的方法。 该方法开始于提供限定相对的平面的剥离片。 许多细长粘合纤维以其中大部分粘合纤维不以剥离层的平面相互共面的方式延伸的方式嵌入剥离片中。 提供树脂复合材料。 将剥离片施加到树脂复合材料上，使得粘合纤维部分地嵌入其中。 树脂复合材料固化。 从固化树脂复合材料中除去剥离片，使得粘合纤维保持植入其中。
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7.发明授权Process for making a curved PI shaped preform made from woven composite materials 有权制造由编织复合材料制成的弯曲PI形预制件的方法公开(公告)号：US07014805B1
公开(公告)日：2006-03-21
申请号：US10779901
申请日：2004-02-17
CPC分类号： B29B11/16 , B29C43/021 , B29K2105/0854
摘要： The invention is a process for forming a 3D woven PI shaped cross-section preform having a first and second bottom foot portions and first and second upstanding leg portions for use in a structure having at least one curved portion of a specific length. In detail, the process includes the steps of: 1) cutting the treads parallel to the direction of curvature into over a length equal to the length, such that the cuts in each thread are spaced from the cuts in the adjacent treads; 2) stretching the portions of the preform requiring curvature; and 3) forming the curvature in the preform.
摘要翻译： 本发明是用于形成具有第一和第二底部脚部以及第一和第二直立腿部的3D编织的PI形截面预成型件的方法，所述第一和第二直立腿部用于具有至少一个特定长度的弯曲部分的结构。 详细地，该方法包括以下步骤：1）将平行于曲率方向的胎面切割成等于长度的长度，使得每个螺纹中的切口与相邻胎面中的切口间隔开; 2）拉伸预成型件需弯曲的部分; 和3）在预制件中形成曲率。
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公开(公告)号：US06435242B1
公开(公告)日：2002-08-20
申请号：US09624456
申请日：2000-07-24
IPC分类号： B32B3500
摘要： In accordance with the present invention, there is provided a pressure applicator device for applying pressure to a repair patch of a repair surface. The pressure applicator device is provided with a generally annular suction member for providing suction attachment to the repair composite surface about the repair patch. The pressure applicator device is further provided with a cover member which is disposable above and across the suction member. The cover member is attached to the suction member. The pressure applicator device is further provided with a flexible pressure bladder formed of a generally fluid tight elastic material which is disposed beneath the cover member and interior to the suction member. The pressure bladder defines upper and lower chambers. The upper chamber is disposed between the cover member and the pressure bladder. The lower chamber is disposable between the pressure bladder and the repair surface. The pressure bladder is sized and configured to apply pressure to the repair patch upon fluid evacuation of the lower chamber.
摘要翻译： 根据本发明，提供了一种用于向修复表面的修补贴片施加压力的压力施加装置。 压力施加器装置设置有大致环形的抽吸构件，用于提供围绕修补补片的修复复合材料表面的吸附附件。 压力施加器装置还设置有盖构件，该盖构件在抽吸构件上方并且跨越抽吸构件。 盖构件附接到抽吸构件。 压力施加装置还设置有由通常是流体密封的弹性材料形成的柔性压力囊，该弹性材料设置在盖构件的下方并且位于抽吸构件的内部。 压力囊限定上部和下部腔室。 上室设置在盖构件和压力囊之间。 下腔室在压力囊和修复面之间是一次性的。 压力囊的尺寸和构造适于在下腔室排出液体时对修补补片施加压力。
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公开(公告)号：US06174392B1
公开(公告)日：2001-01-16
申请号：US09262807
申请日：1999-03-04
申请人： Carl Andrew Reis
发明人： Carl Andrew Reis
IPC分类号： B32B3500
CPC分类号： B32B43/00 , B29C73/06 , B29C73/26 , B29C2073/264
摘要： A method for repairing a multi-layered damage area in a multi-layered composite structure. The method first includes obtaining depth measurement data, and obtaining topographical measurement data by laser scanning the surface of the damage area. This depth measurement data and topographical measurement data are inputted into a microprocessor along with thickness data of each layer. All inputted information is correlated among itself to thereby internally produce a three-dimensional damage area display-replica and interpolate a two-dimensional pattern of each layer of the damage area and of the surface of the damage area. The damage area is removed by first projecting a two-dimensional laser pattern of the damage area thereat on the surface of the structure, and thereafter manually removing the area to produce a void. Repair is accomplished by projecting onto respective replacement material a two-dimensional laser image pattern of each layer and manually cutting that layer according to the appropriate pattern. The cut layers then are arranged in accord with construction of the removed damage area to form a plug that is placed within the void.
摘要翻译： 一种用于修复多层复合结构中的多层损伤区域的方法。 该方法首先包括获得深度测量数据，并且通过激光扫描损伤区域的表面来获取地形测量数据。 该深度测量数据和地形测量数据与每层的厚度数据一起输入微处理器。 所有输入的信息本身相互关联，从而内部产生三维损伤区域显示复制品，并且内插损伤区域和损伤区域表面的每一层的二维图案。 首先在结构表面上投射损伤区域的二维激光图案，然后手动移除该区域以产生空隙来去除损伤区域。 通过将相应的替换材料投射到每层的二维激光图像图案并根据适当的图案手动切割该层来实现修复。 切割层然后根据去除的损坏区域的结构排列，以形成放置在空隙内的塞子。
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