公开(公告)号：US20150321318A1

公开(公告)日：2015-11-12

申请号：US14705172

申请日：2015-05-06

Applicant: DIAMOND INNOVATIONS, INC.

Inventor： Valeriy KONOVALOV ,  Abhijit Prabhakar Suryavanshi

IPC: B24D3/06 ,  B24D18/00

CPC classification number: B24D3/06 ,  B24D18/0009 ,  B24D99/005

Abstract: A superabrasive compact and a method of making the superabrasive compact are disclosed. A method of making a superabrasive compact may comprise steps of treating a substrate to remove a first binder material from a portion of the substrate; introducing a first material into the portion of the substrate, forming a first modified substrate; and treating the porting of modified substrate to remove at least a part of the first material to form a second modified substrate.

Abstract translation: 公开了一种超级磨料压块和制造超硬磨料的方法。 制造超硬磨料的方法可以包括处理基材以从基材的一部分去除第一粘合剂材料的步骤; 将第一材料引入所述基材的所述部分中，形成第一改性基材; 以及处理所述改性基材的移植以去除所述第一材料的至少一部分以形成第二改性基材。

公开(公告)号：US20180245405A1

公开(公告)日：2018-08-30

申请号：US15544620

申请日：2016-01-21

Applicant: DIAMOND INNOVATIONS, INC.

Inventor： Valeriy KONOVALOV ,  Abhijit SURYAVANSHI

IPC: E21B10/573 ,  E21B10/55 ,  C22C26/00 ,  B22F7/06 ,  B22F3/24 ,  B22F5/00 ,  B24D18/00 ,  B22F3/14

Abstract: Polycrystalline diamond cutters for rotary drill bits and methods of making the same are disclosed. Polycrystalline diamond cutters include a support substrate and a polycrystalline diamond body coupled to the support substrate. The polycrystalline diamond body includes a plurality of diamond grains exhibiting inter-diamond bonding therebetween and defining a plurality of interstitial regions, a non-catalytic material distributed throughout the polycrystalline diamond body in a detectable amount, and a catalytic material distributed throughout the polycrystalline diamond body in a detectable amount.

公开(公告)号：US20180142522A1

公开(公告)日：2018-05-24

申请号：US15571618

申请日：2016-05-06

Applicant: DIAMOND INNOVATIONS, INC.

Inventor： Abhijit SURYAVANSHI ,  Andrew GLEDHILL ,  Christopher LONG ,  Valeriy KONOVALOV ,  Kai ZHANG

IPC: E21B10/573 ,  B24D3/08 ,  B24D18/00 ,  B22F7/08 ,  B22F7/00 ,  B22F5/00 ,  B22F3/24 ,  B22F3/15

CPC classification number: E21B10/5735 ,  B22F3/14 ,  B22F3/15 ,  B22F3/24 ,  B22F5/00 ,  B22F7/008 ,  B22F7/06 ,  B22F7/08 ,  B22F2003/244 ,  B22F2005/001 ,  B22F2301/15 ,  B22F2301/30 ,  B22F2302/10 ,  B22F2302/15 ,  B22F2302/406 ,  B22F2303/30 ,  B22F2303/405 ,  B22F2998/10 ,  B22F2999/00 ,  B24D3/08 ,  B24D18/0009 ,  B24D99/005 ,  C22C11/00 ,  C22C12/00 ,  C22C19/07 ,  C22C26/00 ,  C22C29/08 ,  C22C2026/006 ,  E21B10/54 ,  B22F3/26

Abstract: Cutting elements having accelerated leaching rates and methods of making the same are disclosed herein. In one embodiment, a method of forming a cutting element includes assembling a reaction cell having diamond particles, a non-catalyst material, a catalyst material, and a substrate within a refractory metal container, where the non-catalyst material is generally immiscible in the catalyst material at a sintering temperature and pressure. The method also includes subjecting the reaction cell and its contents to a high pressure high temperature sintering process to form a polycrystalline diamond body that is attached to the substrate. The method further includes contacting at least a portion of the polycrystalline diamond body with a leaching agent to remove catalyst material and non-catalyst material from the diamond body, where a leaching rate of the catalyst material and the non-catalyst material exceeds a conventional leaching rate profile by at least about 30%.