摘要:
Synthesis gas is produced by the reaction of light hydrocarbons, primarily methane, in a fluid bed reaction zone of attrition resistant nickel on alpha-alumina catalyst, with steam and oxygen and the conversion level is preserved by limiting the loss of nickel from the reaction and thereby limiting the back reaction of the synthesis gas to form methane in the presence of entrained catalyst in a cooling zone.
摘要:
Light hydrocarbons, e.g., methane are converted to synthesis gas at elevated temperatures and pressures in the presence of a particulate catalyst, e.g., Ni/Al.sub.2 O.sub.3. The conversion of feed to synthesis gas is preserved by rapidly cooling the reaction production to a temperature below that which favors the back reaction of carbon monoxide and hydrogen to form methane.
摘要翻译:在诸如Ni / Al 2 O 3的颗粒催化剂存在下,轻烃(例如甲烷)在升高的温度和压力下转化为合成气。 通过将反应产物快速冷却到低于一氧化碳和氢气的反应以形成甲烷的温度的温度来保持进料到合成气的转化。
摘要:
A structurally modified alumina useful as a catalyst support, or heat transfer solid for fluidized bed synthesis gas processing. A Group IIA metal, or metals, particularly magnesium and barium, is composited with a particulate alumina to provide a catalyst support, or alumina heat transfer solid, having increased resistance to sintering and agglomeration; properties which promote defluidization of the bed in conducting fluidized bed reactions at high temperatures. The particles of preference are represented by formulas (1) and (2), a composite particle being represented by formula (1), as follows:M.sub.x Al.sub.2 O.sub.3+x (1)with the core of the particle being represented by formula (2), as follows:M.sub.y Al.sub.2 O.sub.3+y (2)where in formulas (1) and (2) M is a Group IIA metal, x is a number ranging from about 0.01 to about 0.4 and is representative of the number of moles of the metal M per mole of Al.sub.2 O.sub.3 y is a number equal to or greater than zero, and x is greater than y.
摘要翻译:用作催化剂载体的结构改性氧化铝,或用于流化床合成气处理的传热固体。 IIA族金属或金属,特别是镁和钡与颗粒氧化铝复合以提供具有增加的耐烧结和附聚性能的催化剂载体或氧化铝传热固体; 促进床在高温下进行流化床反应的流化的性质。 优选的颗粒由式(1)和(2)表示,复合颗粒由式(1)表示,如下:颗粒的核心由式(2)表示的M x Al 2 O 3 + x(1) 如下:MyAl2O3 + y(2)其中式(1)和(2)中的M是IIA族金属,x是约0.01至约0.4的数,代表每个金属M的摩尔数 摩尔的Al 2 O 3 y是等于或大于零的数,x大于y。
摘要:
A cyclic urea reaction product forms as a by-product of a hindered amine acid gas scrubbing process and results in an ultimate buildup of the material in the circulating amine scrubbing solution. The buildup of this material has a deleterious effect on acid gas removal rates and accordingly, results in inefficient acid gas removal. In the process of the present invention, the cyclic urea degradation product is removed from the circulating solution by employing a selective precipitation of the cyclic urea followed by filtration. The selective precipitation is carried out by cooling the circulating solution to a particular temperature level such that the cyclic urea comes out of solution while the other components remain in solution.
摘要:
Very low sulfur content hydrocarbon gas is achieved by sequentially contacting the gas first with zinc oxide and then with nickel metal. This has reduced the total sulfur content of natural gas feed for a fluid bed syngas generator to less than 0.1 ppm and has resulted in greater syngas productivity. A zinc oxide guard bed downstream of the syngas generator reduces the total sulfur content of the syngas to less than 10 vppb and preferably less than 5 vppb. This very low sulfur content syngas is used for sulfur sensitive processes, such as hydrocarbon synthesis. The process is especially useful for natural gas which contains H.sub.2 S, COS, mercaptans and other sulfur bearing compounds.
摘要:
High surface purity heat transfer solids are formed, suitably by washing and treating particulate refractory inorganic solids, notably alumina, which contains as impurities up to about 0.5 wt. % silicon and/or up to about 500 wppm boron, with an acid, or dilute acid solution sufficient to reduce the concentration of silicon and boron in the outer peripheral surface layer of the particles, e.g., as measured inwardly toward the center of a particle to a depth of about 50 .ANG. using X-ray photoelectron spectroscopy, to no greater than about 5 atom percent silicon and boron, preferably about 2 atom percent silicon and boron, based on the total number of cations within said outer peripheral surface layer, thereby reducing the tendency of said particles to sinter and agglomerate in the conversion of said hydrocarbon to hydrogen and carbon monoxide in a fluidized bed synthesis gas operation vis-a-vis particles otherwise similar except that the particles are not treated with the acid. The tendency of the particles to sinter and agglomerate is further reduced by the additional removal of sodium, iron, calcium, and titanium impurities from the outer peripheral surface layer of the particles. Preferably the latter named impurities, or impurities other than silicon and boron, are reduced to a concentration below about 20 atom %, more preferably to a concentration below about 15 atom %, in the outer surface layer of the particles.
摘要:
Acidic gases such as carbon dioxide are removed from a normally gaseous mixture including the acidic component by contacting the gaseous mixture in an absorption zone with an acid absorbing scrubbing solution comprising a basic alkali metal compound and an activator for the compound, during which process at least a portion of the activator is converted to a cyclic urea. The solution is then transferred to the desorption zone to remove at least a portion of the absorbed acidic component. At least a portion of the partially desorbed scrubbing solution containing the cyclic urea is transferred from the desorption zone to a thermal conversion zone maintained at an elevated temperature wherein at least a portion of the cyclic urea is converted back to the activator. A portion of the scrubbing solution from the thermal conversion zone, relatively rich in the acidic component is vaporized and returned to the desorption zone, and another portion, relatively lean in the acidic component, is returned from the thermal conversion zone to the absorption zone.
摘要:
Sour natural gas is processed to remove the sulfur compounds and recover C4+/C5+ hydrocarbons by scrubbing the gas with an amine solution to remove most of the sulfur, followed cooling the gas to remove C4+/C5+ hydrocarbons and more sulfur compounds as liquid condensate to produce a gas having less than 20 vppm of total sulfur. The condensate is sent to a fractionator to recover the C4+C5+ hydrocarbons. The sulfur and hydrocarbon reduced gas is contacted first with zinc oxide and then nickel, to produce a gas having less than 10 vppb of total sulfur which is passed into a synthesis gas generating unit to form a very low sulfur synthesis gas comprising a mixture of H2 and CO. This synthesis gas is useful for hydrocarbon synthesis with increased life of the hydrocarbon synthesis catalyst and greater hydrocarbon production from the hydrocarbon synthesis reactor. Contacting the synthesis gas with zinc oxide further reduces the sulfur content to below 3 vppb.
摘要:
Process, and apparatus, for the production of hydrogen and carbon monoxide in a reactor, preferably one containing a bed of a particulate solids catalyst, or catalyst and solids diluent, by contacting and reacting within the reaction zone a low molecular weight hydrocarbon feed, steam and oxygen, or a low molecular weight hydrocarbon feed and oxygen, at high temperature. An oxygen stream preheated to high temperature is fed via a nozzle inlet, or inlets, into the reactor, while the hydrocarbon and steam, or hydrocarbon, is fed via a different nozzle inlet, or inlets, into the reactor. Preferred oxygen nozzle designs are constituted of nickel-chromium-iron alloys, especially Inconel 600, and Inconel alloys of the 600 series generally. The oxygen nozzle is comprised of a tubular body with inlet, and outlets of special design, which renders the nozzle especially useful in the intensely hot oxygen environment.
摘要:
A particulate, precalcined low silica content zirconia, especially one stabilizer with yttria, is useful as a catalyst support or as a heat transfer solids component for conducting chemical reactions at high temperature, in oxidizing, reducing or hydrothermal conditions, especially in syn gas operations. An admixture of precalcined particulate low silica content zirconia, particularly a low silica content yttria-stabilized zirconia, is employed in a preferred embodiment as a heat transfer solid, in concentrations ranging generally from about 10 wt. % to about 99.9 wt. % with a particulate catalyst notably a nickel-on-alumina catalyst, in concentration ranging generally from about 0. 1 wt. % to about 90 wt. %. Such an admixture provides a particularly useful catalytic contact mass in high temperature oxidizing, reducing and hydrothermal environments, notably in conducting synthesis gas generation operations. This type of bed promotes continuous, highly efficient heat and mass transfer within the reacting gas phase. The presence of the heat transfer solid as a bed component maintains excellent bed fluidization characteristics, suppressing the normal tendency of the catalyst to sinter or agglomerate; tendencies which promote defluidization of the bed. Moreover, the heat transfer particles of the bed are highly attrition resistant, and are chemically compatible with the catalyst particles of the admixture.