Methods for Production of High Impact Polystyrene Having an Improved Rubber Morphology

    公开(公告)号:US20240002570A1

    公开(公告)日:2024-01-04

    申请号:US18470260

    申请日:2023-09-19

    CPC classification number: C08F279/02

    Abstract: A high impact polystyrene reactor system includes a first continuously stirred tank reactor. The first continuously stirred tank reactor includes an inlet configured to receive (i) at least one vinyl aromatic monomer, (ii) an elastomer, and (iii) a free radical initiator; and an outlet configured to convey a first reactor effluent. In addition, the high impact polystyrene reactor system includes a second continuously stirred tank reactor. The second continuously stirred tank reactor includes an inlet in fluid communication with the first continuously stirred tank reactor outlet and configured to receive (i) a portion of the first reactor effluent from the first continuously stirred tank reactor, (ii) at least one vinyl aromatic monomer, (iii) an elastomer, and (iv) a free radical initiator; and an outlet configured to convey a portion of a second reactor effluent comprising high impact polystyrene. Further, the high impact polystyrene reactor system includes a conduit for establishing a recirculation stream between the second reactor and the first reactor. The recirculation stream comprises another portion of the second reactor effluent.

    Methods for production of high impact polystyrene having an improved rubber morphology

    公开(公告)号:US11795259B2

    公开(公告)日:2023-10-24

    申请号:US17231242

    申请日:2021-04-15

    CPC classification number: C08F279/02

    Abstract: A process for producing high impact polystyrene comprising introducing to a reactor a partially-polymerized mixture comprising at least one vinyl aromatic monomer, an elastomer and reacted vinyl aromatic monomer wherein the partially-polymerized mixture has not undergone phase inversion; polymerizing the partially-polymerized mixture in the reactor to the phase inversion point to form a phase-inverted mixture; recovering a portion of the phase-inverted mixture from the reactor wherein the phase-inverted mixture comprises high impact polystyrene; and introducing another portion of the phase-inverted mixture to another reactor.

    Methods of making high impact polystyrene

    公开(公告)号:US09481740B2

    公开(公告)日:2016-11-01

    申请号:US14639323

    申请日:2015-03-05

    CPC classification number: C08F2/001 C08F212/08 C08F279/02 C08L9/06 C08L2555/84

    Abstract: A process for producing high impact polystyrene including feeding at least one vinyl aromatic monomer, an elastomer, and a free radical initiator to a first linear flow reactor to form a reaction mixture. Polymerizing the reaction mixture in the first linear flow reactor to a point below the point at which phase inversion occurs to produce a first polymerization mixture and feeding the first polymerization mixture from the first linear flow reactor to a second linear flow reactor. Polymerizing the reaction mixture in the second linear flow reactor to at least a phase inversion point of the mixture to produce a second polymerization mixture and feeding the second polymerization mixture from the second linear flow reactor to at least a third linear flow reactor for post-inversion polymerization of the second polymerization mixture. The product stream can have an ESCR value of at least 10% toughness retained with less than 10 wt % rubber content.

    SWELL INDEX OF HIPS USING ADDITIVES
    5.
    发明申请
    SWELL INDEX OF HIPS USING ADDITIVES 审中-公开
    使用添加剂的HIPS的SWELL指数

    公开(公告)号:US20150252134A1

    公开(公告)日:2015-09-10

    申请号:US14663648

    申请日:2015-03-20

    Abstract: A process for producing a high impact polystyrene having a high swell index may include feeding at least one vinyl aromatic monomer and at least one elastomer to at least one polymerization reactor to form a reaction mixture. The process may include polymerizing the reaction mixture, combining a chain transfer agent to the reaction mixture leaving the at least one polymerization reactor to form a combined mixture, and sending the combined mixture to a devolatilization zone. The process may include obtaining a HIPS product having a high swell index.

    Abstract translation: 用于生产具有高膨胀指数的高抗冲聚苯乙烯的方法可包括将至少一种乙烯基芳族单体和至少一种弹性体进料至至少一个聚合反应器以形成反应混合物。 该方法可以包括使反应混合物聚合,将链转移剂与反应混合物结合,离开至少一个聚合反应器以形成混合的混合物,并将合并的混合物送至脱挥发分区。 该方法可以包括获得具有高溶胀指数的HIPS产品。

    Methods of Making High Impact Polystyrene
    6.
    发明申请
    Methods of Making High Impact Polystyrene 审中-公开
    制造高抗冲聚苯乙烯的方法

    公开(公告)号:US20150175783A1

    公开(公告)日:2015-06-25

    申请号:US14639323

    申请日:2015-03-05

    CPC classification number: C08F2/001 C08F212/08 C08F279/02 C08L9/06 C08L2555/84

    Abstract: A process for producing high impact polystyrene including feeding at least one vinyl aromatic monomer, an elastomer, and a free radical initiator to a first linear flow reactor to form a reaction mixture. Polymerizing the reaction mixture in the first linear flow reactor to a point below the point at which phase inversion occurs to produce a first polymerization mixture and feeding the first polymerization mixture from the first linear flow reactor to a second linear flow reactor. Polymerizing the reaction mixture in the second linear flow reactor to at least a phase inversion point of the mixture to produce a second polymerization mixture and feeding the second polymerization mixture from the second linear flow reactor to at least a third linear flow reactor for post-inversion polymerization of the second polymerization mixture. The product stream can have an ESCR value of at least 10% toughness retained with less than 10 wt % rubber content.

    Abstract translation: 一种生产高抗冲聚苯乙烯的方法,包括将至少一种乙烯基芳族单体,弹性体和自由基引发剂进料至第一线性流动反应器以形成反应混合物。 将第一线性流动反应器中的反应混合物聚合到低于发生相转移点的点以产生第一聚合混合物并将第一聚合混合物从第一线性流动反应器进料到第二线性流动反应器。 将第二线性流动反应器中的反应混合物聚合到混合物的至少相转变点,以产生第二聚合混合物,并将第二聚合混合物从第二线性流动反应器进料到至少第三线性流动反应器用于后反转 第二聚合混合物的聚合。 产品流的ESCR值可以保持至少10%的韧性,橡胶含量小于10wt%。

    Methods for Production of High Impact Polystyrene Having an Improved Rubber Morphology

    公开(公告)号:US20210324128A1

    公开(公告)日:2021-10-21

    申请号:US17231242

    申请日:2021-04-15

    Abstract: A process for producing high impact polystyrene comprising introducing to a reactor a partially-polymerized mixture comprising at least one vinyl aromatic monomer, an elastomer and reacted vinyl aromatic monomer wherein the partially-polymerized mixture has not undergone phase inversion; polymerizing the partially-polymerized mixture in the reactor to the phase inversion point to form a phase-inverted mixture; recovering a portion of the phase-inverted mixture from the reactor wherein the phase-inverted mixture comprises high impact polystyrene; and introducing another portion of the phase-inverted mixture to another reactor.

    BLOW MOLDING POLYSTYRENE NANOCOMPOSITES
    9.
    发明申请
    BLOW MOLDING POLYSTYRENE NANOCOMPOSITES 审中-公开
    吹塑聚苯乙烯纳米复合材料

    公开(公告)号:US20140200293A1

    公开(公告)日:2014-07-17

    申请号:US14167719

    申请日:2014-01-29

    Abstract: Disclosed is a polystyrene based polymer/layered compound nanocomposite for injection blow molding or injection stretch blow molding of articles. The nanocomposite can reduce shrinkage and warpage to the preform during the reheating process compared to neat polystyrene. The incorporation of layered compounds can increase the processability of PS preforms, help improve heating efficiency, and improve bottle mechanical properties. The layered compound can be treated with chemicals or compounds having an affinity with the styrene monomer or polystyrene, thus producing a treated layered compound having an affinity with the styrene monomer or polystyrene. The monomer and the layered compound can be combined prior to polymerization. The polymer and layered compound can be combined by solution mixing in a solvent. The layered compound can also be incorporated into the mixture by compounding a polymer product with the layered compound, or the combination of any of the above three approaches

    Abstract translation: 公开了用于注射吹塑或注射拉伸吹塑成型的聚苯乙烯基聚合物/层状复合纳米复合材料。 与纯聚苯乙烯相比,纳米复合材料可以在再加热过程中减少预成型件的收缩和翘曲。 结合层状化合物可以增加PS预制件的加工性能,有助于提高加热效率,并提高瓶子的机械性能。 层状化合物可以用与苯乙烯单体或聚苯乙烯具有亲和性的化学物质或化合物进行处理,从而产生与苯乙烯单体或聚苯乙烯具有亲和性的经处理的层状化合物。 单体和层状化合物可以在聚合之前进行组合。 聚合物和层状化合物可以通过在溶剂中的溶液混合来组合。 也可以通过将聚合物与层状化合物混合,或者将上述三种方法中的任一种

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