Abstract:
This disclosure details thermal management systems for thermally managing battery packs and other electric drive components of electrified vehicles. An exemplary thermal management system may include a battery cooling circuit and an e-drive cooling circuit. The e-drive cooling circuit may be fluidly connected to the battery cooling circuit by a combination of valves and coolant lines during or in anticipation of certain vehicle conditions, such as high load operating conditions, to augment cooling of electric drive components during the high load operating conditions.
Abstract:
An engine cooling system is provided with an internal combustion engine defining a head cooling jacket and a block cooling jacket in a split flow configuration. A first thermostat is positioned at an outlet of the block cooling jacket and configured to control coolant flow therethrough. A second thermostat is positioned to receive coolant flow from the first thermostat and the head cooling jacket. The first and second thermostats are in a thermostat assembly within a housing. In response to coolant temperature being below a first threshold, a first and a second thermostat downstream of the engine in a thermostat assembly are closed such that coolant flows through a head jacket and the thermostat assembly to a pump, and such that coolant in the head jacket entrains a trickle flow of coolant from a block jacket through an interbore cooling passage, thereby cooling an interbore region.
Abstract:
An axle includes a differential, a cover, and a heat absorber. The differential has a ring gear disposed within a housing. The ring gear is configured to pump a lubricating fluid. The cover is attached to the housing. The heat absorber is attached to the cover within a pump path of the ring gear. The heat absorber has a phase-change material disposed within the heat absorber configured to absorb heat from the lubricating fluid. A method to control fluid temperature in a vehicle axle is also included.
Abstract:
An air-conditioning system and method of climate control for a fuel cell vehicle are provided herein. The system and method include a vacuum enclosure having an adsorber and an evaporator/condenser assembly. A conduit and valve system operates the air-conditioning system in two modes of operation to provide uninterrupted cooling to a passenger cabin, among other things. In one mode of operation, the adsorber is regenerated using waste heat from a fuel cell stack.
Abstract:
Methods and system for operating a thermal storage device of a vehicle system are provided. In one example, a method comprises estimating a temperature of a thermal battery after the battery and coolant included therein have reached thermal equilibrium, and determining a state of charge of the battery based on the estimated temperature and one or more chemical properties of two phase change materials included within the battery. Specifically, the thermal battery may include two phase change materials with different melting points for providing thermal energy to warm coolant in a vehicle coolant system.
Abstract:
Methods and systems are provided for regulating fluid flow through a three-way valve assembly, including a three-way split conduit coupled to a movable rotary ring with plurality of openings. In one example, a three-way split conduit may include one fluid inlet conduit splitting into two outlet conduits with an included angle of less than 90 degrees between the two splitting outlet conduits. A movable rotary ring coupled to the three-way split conduit may be rotated by an actuator to open or block the three way split conduits, regulating the fluid flow passages along the three-way valve assembly.
Abstract:
Methods and systems are provided for a phase change material (PCM) integrated radiator. In one example, a method may include adjusting a radiator control valve into a first position to flow coolant only through a first zone of a radiator containing phase change material (PCM) and not through a second zone of the radiator not containing phase change material. The method may further include adjusting the radiator control valve into a second position to flow coolant only through the second zone of the radiator and not the first zone.
Abstract:
Methods and systems are provided for reducing condensate accumulation at a charge air cooler (CAC) during cold ambient conditions. During defrosting conditions, an air conditioner may be operated to dehumidify a cabin space while heat is rejected into a cooling circuit. Warm coolant may be directed to a CAC bypassing a radiator to expedite CAC heating.
Abstract:
Methods and systems are provided for regulating the temperature of rear axle lubrication oil. In one example, a rear axle coolant system may include a coolant loop with a plurality of valves and sensors, regulating the coolant flow in heat exchange relationship with an exhaust gas heat recovery and storage system to deliver warm coolant to a rear axle heat exchanger to warm the rear axle lubrication oil. The method may regulate the components of the rear axle coolant system through a controller, receiving sensor input from the components of the coolant system.
Abstract:
A thermal management system for an electrified vehicle and a method for managing such a system, according to an exemplary aspect of the present disclosure includes, among other things, a first cooling circuit, a second cooling circuit, and a third cooling circuit. The first cooling circuit cools a battery pack and includes a battery chiller in fluid communication with a cooling system inlet to the battery pack. The second cooling circuit cools the battery chiller and includes at least a first compressor and a first condenser in fluid communication with the battery chiller. The third cooling circuit cools a passenger cabin and includes at least a second compressor and a second condenser, and wherein the third cooling circuit is independent of the second cooling circuit.