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    Apparatus and Method for Improving the Dimensional Quality of Extruded Food Products Having Complex Shapes
    1.
    发明申请
    Apparatus and Method for Improving the Dimensional Quality of Extruded Food Products Having Complex Shapes 审中-公开
    用于提高复杂形状的挤压食品的尺寸质量的装置和方法

    公开(公告)号：US20090291184A1

    公开(公告)日：2009-11-26

    申请号：US12533671

    申请日：2009-07-31

    申请人： Gary Steven MOORE ,  Jorge C. Morales-Alvarez

    发明人： Gary Steven MOORE ,  Jorge C. Morales-Alvarez

    IPC分类号： A23P1/12 ,  A21D10/00

    CPC分类号： A23G3/2015 ,  A23L7/17 ,  A23P30/25 ,  A23P30/34 ,  B29C48/11 ,  B29C48/19 ,  B29C48/29 ,  B29C48/30 ,  B29C48/304 ,  B29C48/695 ,  B29K2105/0005 ,  B29L2031/60

    摘要： The present invention comprises an improved extruder die assembly and method for using same to improve the quality of dimensional design aspects of extruded, complexly shaped, direct expanded food products. The improved system includes an improved die assembly comprising a first die and a second die having at least one orifice. A majority of the total pressure drop occurs in the first die to pre-expand the dough prior to the dough entering the second die. The orifices in the first die can be individually configured to obtain differing dough flow speeds resulting in a desired flow pattern. A plurality of extruded dough ropes formed at each orifice exit of the first die can meld together in the bore and exit the second die. Color or flavor can be added at the first die to enhance the food product.

    摘要翻译： 本发明包括一种改进的挤出机模头组件及其使用方法，以改善挤出的，复杂形状的直接膨胀食品的尺寸设计方面的质量。 改进的系统包括改进的模具组件，其包括第一模具和具有至少一个孔口的第二模具。 总压降的大部分发生在第一模具中，以在面团进入第二模具之前预先膨胀面团。 第一模具中的孔可以单独构造以获得不同的面团流速，从而产生期望的流动模式。 形成在第一模具的每个孔出口处的多个挤出的面团绳可以一起熔合在孔中并离开第二模具。 可以在第一个模具处加入颜色或风味以增强食品。

    Apparatus and method for improving the dimensional quality of extruded food products having complex shapes
    2.
    发明授权
    Apparatus and method for improving the dimensional quality of extruded food products having complex shapes 失效
    用于改善具有复杂形状的挤出食品的尺寸质量的装置和方法

    公开(公告)号：US07585532B2

    公开(公告)日：2009-09-08

    申请号：US10932225

    申请日：2004-09-01

    申请人： Gary Steven Moore ,  Jorge C. Morales-Alvarez

    发明人： Gary Steven Moore ,  Jorge C. Morales-Alvarez

    IPC分类号： A23P1/14

    CPC分类号： B29C47/70 ,  A23G3/2015 ,  A23L7/17 ,  A23P30/25 ,  A23P30/34 ,  B29C47/0028 ,  B29C47/062 ,  B29C47/1063 ,  B29C47/128 ,  B29K2105/0005 ,  B29L2031/60

    摘要： The present invention comprises an improved extruder die assembly and method for using same to improve the quality of dimensional design aspects of extruded, complexly shaped, direct expanded food products. The improved system includes an improved die assembly comprising a first die and a second die having at least one orifice. A majority of the total pressure drop occurs in the first die to pre-expand the dough prior to the dough entering the second die. The orifices in the first die can be individually configured to obtain differing dough flow speeds resulting in a desired flow pattern. A plurality of extruded dough ropes formed at each orifice exit of the first die can meld together in the bore and exit the second die. Color or flavor can be added at the first die to enhance the food product.

    摘要翻译： 本发明包括一种改进的挤出机模头组件及其使用方法，以改善挤出的，复杂形状的直接膨胀食品的尺寸设计方面的质量。 改进的系统包括改进的模具组件，其包括第一模具和具有至少一个孔口的第二模具。 总压降的大部分发生在第一模具中，以在面团进入第二模具之前预先膨胀面团。 第一模具中的孔可以单独构造以获得不同的面团流速，从而产生期望的流动模式。 形成在第一模具的每个孔出口处的多个挤出的面团绳可以一起熔合在孔中并离开第二模具。 可以在第一个模具处加入颜色或风味以增强食品。

    Apparatus and Method for Imprinting Lines on Direct-Expanded Food Products Having Complex Shapes With Improved Dimensional Quality
    3.
    发明申请
    Apparatus and Method for Imprinting Lines on Direct-Expanded Food Products Having Complex Shapes With Improved Dimensional Quality 审中-公开
    具有改进的尺寸质量的具有复杂形状的直接膨胀食品的印刷线的设备和方法

    公开(公告)号：US20100074981A1

    公开(公告)日：2010-03-25

    申请号：US12627594

    申请日：2009-11-30

    申请人： Jorge C. Morales-Alvarez ,  Eugenio Bortone ,  Lewis Conrad Keller ,  Edward Leon Ouellette ,  Scott Alan Richey

    发明人： Jorge C. Morales-Alvarez ,  Eugenio Bortone ,  Lewis Conrad Keller ,  Edward Leon Ouellette ,  Scott Alan Richey

    IPC分类号： A23P1/12 ,  B29C47/00

    CPC分类号： A23G1/202 ,  A23G3/0023 ,  A23G3/0042 ,  A23G3/0242 ,  A23L7/17 ,  A23P30/25 ,  A23P30/34 ,  B29C48/11 ,  B29C48/19 ,  B29C48/29 ,  B29C48/30 ,  B29C48/304 ,  B29K2105/0005 ,  B29L2031/60

    摘要： The improved apparatus includes an improved extruder die assembly comprising a forming section, an injection section, and a converging nozzle section having axially aligned ridgelines which gradually project into the bore of the nozzle as the nozzle converges to gradually disrupt the axial flow of an extrudate at specific peripheral points thereby altering the extrudate's velocity profile. By gradually disrupting the axial flow in close proximity to the projecting ridgelines prior to its extrusion, the dimensional quality of the resulting direct expanded food piece is greatly improved. Moreover, by carefully positioning the capillary channels of the injection section into that portion of the flowing extrudate not affected by the axially aligned ridgelines, a distinct colored and/or flavored pattern is imparted into the extrudable food mass during the extrusion process while improving the quality of dimensional design aspects of the resulting extruded, complexly shaped, direct expanded food products.

    摘要翻译： 改进的设备包括改进的挤出机模具组件，其包括成形部分，注射部分和具有轴向对准的棱线的会聚喷嘴部分，当喷嘴收敛时，该喷嘴部分逐渐突出到喷嘴的孔中，以逐渐地破坏挤出物的轴向流动 从而改变挤出物的速度分布。 通过在挤出之前使突出的脊线的轴向流动逐渐中断，所得到的直接膨胀食品的尺寸质量大大提高。 此外，通过将注射部分的毛细通道仔细地定位在不受轴向排列的脊线影响的流动挤出物的那部分中，在挤出过程期间将不同的着色和/或调味图案赋予可挤出的食物中，同时提高质量 的尺寸设计方面的挤出，复杂形状的直接膨胀食品。

    Apparatus for imprinting lines on direct-expanded food products having complex shapes with improved dimensional quality
    4.
    发明授权
    Apparatus for imprinting lines on direct-expanded food products having complex shapes with improved dimensional quality 失效
    用于在具有改进的尺寸质量的复杂形状的直接膨胀食品上压印线的装置

    公开(公告)号：US07648352B2

    公开(公告)日：2010-01-19

    申请号：US10891381

    申请日：2004-07-14

    申请人： Jorge C. Morales-Alvarez ,  Eugenio Bortone ,  Lewis Conrad Keller ,  Edward Leon Ouellette ,  Scott Alan Richey

    发明人： Jorge C. Morales-Alvarez ,  Eugenio Bortone ,  Lewis Conrad Keller ,  Edward Leon Ouellette ,  Scott Alan Richey

    IPC分类号： B29C47/06

    CPC分类号： B29C47/0028 ,  A23G1/202 ,  A23G3/0023 ,  A23G3/0042 ,  A23G3/0242 ,  A23L7/17 ,  A23P30/25 ,  A23P30/34 ,  B29C47/062 ,  B29C47/1063 ,  B29C47/128 ,  B29K2105/0005 ,  B29L2031/60

    摘要： The improved apparatus includes an improved extruder die assembly comprising a forming section, an injection section, and a converging nozzle section having axially aligned ridgelines which gradually project into the bore of the nozzle as the nozzle converges to gradually disrupt the axial flow of an extrudate at specific peripheral points thereby altering the extrudate's velocity profile. By gradually disrupting the axial flow in close proximity to the projecting ridgelines prior to its extrusion, the dimensional quality of the resulting direct expanded food piece is greatly improved. Moreover, by carefully positioning the capillary channels of the injection section into that portion of the flowing extrudate not affected by the axially aligned ridgelines, a distinct colored and/or flavored pattern is imparted into the extrudable food mass during the extrusion process while improving the quality of dimensional design aspects of the resulting extruded, complexly shaped, direct expanded food products.

    摘要翻译： 改进的设备包括改进的挤出机模具组件，其包括成形部分，注射部分和具有轴向对准的棱线的会聚喷嘴部分，当喷嘴收敛时，该喷嘴部分逐渐突出到喷嘴的孔中，以逐渐地破坏挤出物的轴向流动 从而改变挤出物的速度分布。 通过在挤出之前使突出的脊线的轴向流动逐渐中断，所得到的直接膨胀食品的尺寸质量大大提高。 此外，通过将注射部分的毛细通道仔细地定位在不受轴向排列的脊线影响的流动挤出物的那部分中，在挤出过程期间将不同的着色和/或调味图案赋予可挤出的食物中，同时提高质量 的尺寸设计方面的挤出，复杂形状的直接膨胀食品。

    Extruder die injection nozzle
    7.
    发明授权
    Extruder die injection nozzle 失效
    挤出机模头注射喷嘴

    公开(公告)号：US06854970B2

    公开(公告)日：2005-02-15

    申请号：US10623048

    申请日：2003-07-18

    申请人： Lewis Conrad Keller ,  Jorge C. Morales-Alvarez ,  Edward Leon Ouellette

    发明人： Lewis Conrad Keller ,  Jorge C. Morales-Alvarez ,  Edward Leon Ouellette

    IPC分类号： A21C11/16 ,  A23L1/00 ,  A23L1/18 ,  A23P1/12 ,  B29C47/04 ,  B29C47/06 ,  B29C47/10 ,  B29C47/20 ,  A23P1/00 ,  B29C47/00

    CPC分类号： B29C47/062 ,  A23G3/2015 ,  A23L7/17 ,  A23P30/25 ,  A23P30/34 ,  B29C47/0028 ,  B29C47/1063 ,  B29C47/128 ,  B29C47/70 ,  B29K2105/0005 ,  B29L2031/60

    摘要： An extruder die assembly and method for using same is disclosed which is designed for adaptation to a wide variety of commercial-grade extrusion devices common in the food industry. The extruder die assembly is inserted into an appropriate compartment within an extrusion device such that a first extrudate is directed down a coaxially aligned passageway within the forming section and combined with a fluid additive in the injection section whereupon the resulting food mass is compressed through a converging nozzle bore in the nozzle section to produce an extruded food product. The forming section and injection section are fabricated as a matching set. A novel feature of the invention is an injection nozzle which supplies fluid additives from an exterior pressurized source to a supply port formed in the extruder die assembly. The subject injection nozzle exhibits superior sealing qualities in conjunction with simplicity and flexibility. The minimal affected space required to receive the subject injection nozzle allows a single extruder die assembly to have more than one supply port fashioned therein. Thus, multiple injection nozzles may be used to supply a single extruder die assembly with multiple colors and/or flavors. The injection nozzle of the present invention also exhibits a unique dual seal characteristic, which is particularly effective in conditions involving high temperature. The subject injection nozzle is also highly flexible in that one injection nozzle may be used interchangeably with another (i.e., each injection nozzle is not unique to a particular supply port).

    摘要翻译： 公开了一种挤出机模具组件及其使用方法，其设计用于适应食品工业中常见的各种商业级挤出装置。 将挤出机模具组件插入到挤出装置内的合适的隔室中，使得第一挤出物沿着成形部分内同轴排列的通道向下引导，并与注入部分中的流体添加剂组合，从而通过会聚 喷嘴部分中的喷嘴孔以产生挤出的食品。 形成部分和注射部分被制作为匹配组。 本发明的一个新颖特征是将流体添加剂从外部加压源提供给形成在挤出机模头组件中的供给口的喷嘴。 主题注射喷嘴结合简单性和灵活性显示出优异的密封性能。 接收目标喷嘴所需的最小受影响的空间允许单个挤出机模头组件在其中形成多于一个的供应端口。 因此，可以使用多个注射喷嘴来供应具有多种颜色和/或香料的单个挤出模头组件。 本发明的注射喷嘴还具有独特的双重密封特性，其在涉及高温的条件下特别有效。 主体注射喷嘴也是高度柔性的，因为一个注射喷嘴可以与另一个注射喷嘴互换使用（即，每个注射喷嘴不是特定供应口所特有的）。

    Flavored extruded food product
    8.
    发明授权
    Flavored extruded food product 失效
    调味挤出食品

    公开(公告)号：US07252847B2

    公开(公告)日：2007-08-07

    申请号：US10622400

    申请日：2003-07-18

    申请人： Lewis Conrad Keller ,  Jorge C. Morales-Alvarez

    发明人： Lewis Conrad Keller ,  Jorge C. Morales-Alvarez

    IPC分类号： A23P1/12

    CPC分类号： B29C47/362 ,  A23P30/25 ,  A23P30/34 ,  B29C47/0028 ,  B29C47/062 ,  B29C47/1063 ,  B29C47/128 ,  B29K2105/0005 ,  B29L2031/60

    摘要： An extruder die assembly and method for using same is disclosed that may be adapted to a wide variety of commercial-grade extrusion devices common in the food industry. The disclosed method comprises extruding a known composition of a farinaceous food product through the extruder die assembly of the present invention to produce a flavored direct-expanded food product exhibiting enhanced flavor characteristics, but requiring no post-extrusion drying or seasoning process. The injection section of the extruder die assembly is used to impart flavoring additives into the extrudate mass shortly before expansion, thereby preserving the flavoring characteristics of the additive by minimizing the heat exposure of the flavoring additive. The extruder die assembly may also include static mixing elements downstream from the injection section to homogenize the flavoring or seasoning media into the flowing mass of extrudate.

    摘要翻译： 公开了一种挤出机模具组件及其使用方法，其可适用于食品工业中常见的各种各样的商业级挤出设备。 所公开的方法包括通过本发明的挤出机模具组合挤出已知的造纸食品的组合物，以产生显示出增强的风味特性但不需要后挤出干燥或调味过程的调味的直接膨胀的食品。 挤出机模头组件的注射部分用于在膨胀之前不久将赋形添加剂赋予挤出物，从而通过最小化调味添加剂的热暴露来保留添加剂的调味特性。 挤出机模具组件还可以包括从注射部分下游的静态混合元件，以将调味剂或调味剂均质化成流动的挤出物质。

    Extruder die with additive reservoir
    9.
    发明授权
    Extruder die with additive reservoir 有权
    具有添加剂储存器的挤出机模具

    公开(公告)号：US06620448B2

    公开(公告)日：2003-09-16

    申请号：US10047503

    申请日：2001-10-29

    申请人： Lewis Conrad Keller ,  Jorge C. Morales-Alvarez ,  Edward Leon Ouellette ,  V.N. Mohan Rao ,  Vanessa Suzanne Terry

    发明人： Lewis Conrad Keller ,  Jorge C. Morales-Alvarez ,  Edward Leon Ouellette ,  V.N. Mohan Rao ,  Vanessa Suzanne Terry

    IPC分类号： A23P100

    CPC分类号： B29C47/70 ,  A23G3/2015 ,  A23P30/25 ,  A23P30/34 ,  B29C47/0028 ,  B29C47/062 ,  B29C47/1063 ,  B29C47/128 ,  B29K2105/0005 ,  B29L2031/60

    摘要： An extruder die assembly and method for using same is disclosed which is designed for adaptation to a wide variety of commercial-grade extrusion devices common in the food industry. The extruder die assembly is inserted into an appropriate compartment within an extrusion device such that a first extrudate is directed down a coaxially aligned passageway within the forming section and combined with a fluid additive in the injection section whereupon the resulting food mass is compressed through a converging nozzle bore in the nozzle section to produce an extruded food product. The forming section and injection section are fabricated as a matching set. The matched set, comprising the forming section and the injection section, when properly aligned and coupled form an internal peripheral reservoir manifold through which a fluid additive may be supplied to at least one and more preferably a plurality of capillary channels which in turn impart a distinct cross-sectional design into a flowing mass of a first extrudate.

    摘要翻译： 公开了一种挤出机模具组件及其使用方法，其设计用于适应食品工业中常见的各种商业级挤出装置。 将挤出机模具组件插入到挤出装置内的合适的隔室中，使得第一挤出物沿着成形部分内的同轴排列的通道向下引导并与注射部分中的流体添加剂组合，从而通过会聚 喷嘴部分中的喷嘴孔以产生挤出的食品。 形成部分和注射部分被制作为匹配组。 匹配组件包括成形部分和注射部分，当适当地对准和联接形成内部周边储存器歧管时，流体添加剂可以通过该内部容器歧管提供给至少一个，更优选多个毛细通道， 横截面设计成为第一挤出物的流动块体。