Abstract:
A method of manufacturing a hot press formed part by hot pressing a coated steel sheet that is obtained by forming a Zn-based coating layer on a surface of a steel sheet includes: heating the coated steel sheet to a temperature range of 750° C. or more and 1000° C. or less; cooling a surface of the coated steel sheet; and hot press forming the coated steel sheet under a condition that a surface temperature of the coated steel sheet is 400° C. or less and an average temperature of the coated steel sheet is 500° C. or more or a temperature of a center position of the coated steel sheet in a thickness direction is 530° C. or more.
Abstract:
A method of forming a steel sheet having a tensile strength of 440 MPa or more into a press-formed part including a flange portion and other portions by press forming includes: heating the steel sheet to a temperature of 400° C. to 700° C.; and press-forming the heated steel sheet using draw forming to obtain a press-formed part, with the steel sheet being held at a press bottom dead point in the die for one second to five seconds. Geometric changes such as springback that occur in a panel can thus be suppressed, the dimensional accuracy of the panel can be enhanced, and the desired mechanical properties can easily be obtained in the press-formed part.
Abstract:
A press-forming analysis method includes a step of analyzing press forming including setting an initial temperature distribution to a heated press-forming metallic sheet, and acquiring shape information, a temperature distribution, a stress distribution, and a strain distribution before mold release, in which a temperature analysis and a structural analysis are coupled; a step of analyzing springback including conducting a springback analysis based on the shape information, the temperature distribution, the stress distribution, and the acquired strain distribution, and acquiring shape information, a temperature distribution, a stress distribution, and a strain distribution after springback; and a step of analyzing cooling stress including restraining particular nodes based on the shape information, the temperature distribution, the stress distribution, and the acquired strain distribution, and analyzing stress distributions during cooling and after the cooling by coupling a temperature analysis and a structural analysis.
Abstract:
A method of manufacturing a hot press formed part by hot pressing a coated steel sheet that is obtained by forming a Zn-based coating layer on a surface of a steel sheet includes: heating the coated steel sheet to a temperature range of 750° C. or more and 1000° C. or less; cooling a surface of the coated steel sheet; and hot press forming the coated steel sheet under a condition that a surface temperature of the coated steel sheet is 400° C. or less and an average temperature of the coated steel sheet is 500° C. or more or a temperature of a center position of the coated steel sheet in a thickness direction is 530° C. or more.
Abstract:
A method of analyzing press-forming of a press-forming material including analyzing press-forming, analyzing springback and analyzing a change in shape of the press-forming material. The analyzing press-forming may include setting an initial temperature distribution for the heated press-forming material and performing a press-forming analysis by combining temperature analysis and structural analysis to obtain shape information, temperature distribution, stress distribution, and strain distribution. The analyzing springback may occur with and without consideration of contact heat transfer between a press-forming tool and the press-forming material. The method may further include modifying the temperature distribution obtained in the analyzing springback and then re-analyzing the change in shape of the press-forming material. The analyzing the change in shape may be performed until a temperature distribution in the press-forming material is within the range of ±5° C.
Abstract:
In manufacturing a hot press forming part by hot pressing, using a tool of press forming, a coated steel sheet, the tool of press forming having a die, a blank holder, and a punch, edges of the coated steel sheet heated to a temperature range of Ac3 transformation temperature to 1000° C. are cooled with the edges squeezed between the die and the blank holder to a temperature of 550° C. or lower and 400° C. or higher at a cooling rate of 100° C./s or higher, press forming is performed so that the press forming is started when the edges reach a temperature of 550° C. or lower and 400° C. or higher, and after the press forming, a formed body is quenched with the formed body held at the press bottom dead center while being squeezed by the tool of press forming.
Abstract:
A method forms a steel sheet having a tensile strength of 440 MPa or more into a press-formed part including a flange portion and other portions by press forming. The method includes: heating the steel sheet to a temperature of 400° C. to 700° C.; and press-forming the heated steel sheet by crash forming to obtain a press-formed part such that an average temperature difference among a flange portion and other portions of the press-formed part immediately after the formation is kept within 100° C. Geometric changes such as springback that occur in a panel can thus be suppressed, dimensional accuracy of the panel can be enhanced accordingly, and the desired mechanical properties can easily be obtained in the press-formed part.