摘要:
A body of carbonaceous or other material for use in corrosive environments such as oxidising media or gaseous or liquid corrosive agents at elevated temperatures, in particular in molten salts such as cryolite, is coated with a protective surface coating which improves the resistance of the body to oxidation or corrosion and which may also enhance the bodies electrical conductivity and/or its electrochemical activity. The protective coating is applied in one or more layers from a colloidal slurry containing reactant or non-reactant substances, or a mixture of reactant and non-reactant substances, in particular mixtures containing silicon carbide and molybdenum silicide or silicon carbide and silicon nitride, which when the body is heated to a sufficient elevated temperature reaction sinter as a result of micropyretic reaction and/or sinter without reaction to form the protective coating.
摘要:
A method of producing a self-sustaining body of refractory boride from the group consisting of the borides of titanium, chromium, vanadium, zirconium, hafnium, niobium, tantalum, molybdenum and cerium. This body includes a refractory boride and a dried colloid from the group consisting of colloidal alumina, silica, yttria, ceria, thoria, magnesia, lithia, monoaluminium phosphate and cerium acetate and is obtained from a slurry of the refractory boride in one or more of said colloids by casting the slurry on a porous plaster layer, and drying the cast slurry by draining through the plaster, or by pressing/drying. Subsequently, the dried body is subjected to heat treatment to bond the refractory boride in the dried colloid. The bodies are useful as components of aluminium electrowinning cells.
摘要:
An anode for the electrowinning of aluminium by the electrolysis of alumina dissolved in a molten fluoride electrolyte comprises a porous combustion synthesis product of nickel, aluminium, iron, copper and optional doping elements in the amounts 50-90 wt. % nickel, 3-20 wt. % aluminium, 5-20 wt. % iron, 0-15 wt. % copper and 0-5 wt. % of one or more of chromium, manganese, titanium, molybdenum, cobalt, zirconium, niobium, tantalum, yttrium, cerium, oxygen, boron and nitrogen. The combustion synthesis product contains metallic and intermetallic phases. A composite oxide surface is produced in situ by anodic polarization of the porous combustion synthesis product in a molten fluoride electrolyte containing dissolved alumina. The in situ formed composite oxide surface comprises an iron-rich relatively dense outer portion, and an aluminate-rich relatively porous inner portion.
摘要:
A cathode block of a cell for the electrowinning of aluminium comprises a carbon body having a hard and abrasion-resistant surface obtained by heating an applied layer of particulate refractory hard metal boride with a bonding material which when heated reacts with the refractory hard metal boride and with carbon. In particular a slurry of particulate refractory boride in colloidal alumina is dried and heated under an inert or a reducing atmosphere, formed by a bed of carbon powder, and reacted to form at least one stable compound between aluminium derived from colloidal alumina; boron and titanium derived from the titanium diboride; and carbon from the reducing atmosphere.
摘要:
An improvement process for producing a coated porous ceramic, ceramic composite or metal structure, wherein the impregnation step is carried out by (a) fluidizing said slurry with steam or heated water and spraying said shape with said fluidized slurry or (b) heating said slurry so as to reduce its viscosity and spraying said shape with said reduced viscosity slurry. Manufacture of a single component which functions both as a filter and as a heating element, is made possible by the process of the present invention.
摘要:
Carbon-containing components of cells for the production of aluminum by the electrolysis of alumina dissolved in a cryolite-based molten electrolyte are protected from erosion by non-chemical attack due to movement of liquid and/or gaseous components of the electrolyte, by a refractory boride coating applied from a slurry composed of pre-formed particulate refractory boride in a colloidal carrier which is dried and heated to consolidate the coating.
摘要:
A body of carbonaceous or other material for use in corrosive environments such as oxidising media or gaseous or liquid corrosive agents at elevated temperatures, in particular in molten salts such as cryolite, is coated with a protective surface coating which improves the resistance of the body to oxidation or corrosion and which may also enhance the bodies electrical conductivity and/or its electrochemical activity. The protective coating is applied in one or more layers from a colloidal slurry containing reactant or non-reactant substances, or a mixture of reactant and non-reactant substances, in particular mixtures containing silicon carbide and molybdenum silicide or silicon carbide and silicon nitride, which when the body is heated to a sufficient elevated temperature reaction sinter as a result of micropyretic reaction and/or sinter without reaction to form the protective coating.
摘要:
Electrical heating elements and related articles having oxidation resistance at high temperatures, produced by a method involving micropyretic synthesis. A composition subjected to micropyretic synthesis comprises a filler material, a reactive system capable of undergoing micropyretic synthesis, and (optionally) a plasticizer or extrusion agent. The method of preparation of articles includes slurry techniques, plastic extrusion, slip casting, or coating.
摘要:
A carbon containing paste for use in particular as components of electrolytic cells as such or compacted to form anodes, cathodes and cell linings of cells for the electrolysis of alumina for the production of aluminium, consists of a compact mixture of one or more particulate carbonaceous material(s) with a non-carbonaceous non-polluting binder and optionally with one or more fillers, the binder being a suspension of one or more colloids such as colloidal silica, alumina, yttria, ceria, thoria, zirconia, magnesia, lithia or being derived from one or more colloid precursors or colloid reagents optionally with one or more chelating agents. Cell components are produced by forming the paste to a desired shape and size, for instance in a mold, an injection die or in a cell bottom, compacting and drying before use, or the paste can be used as such like in a Soderberg type anode, or for bonding together carbon blocks like a ramming paste.
摘要:
A slurry for joining metallic or ceramic surfaces or for coating metallic or ceramic and refractory surfaces, comprising a liquid suspending medium and at least two constituents in particulate form suspended in the medium, the constituents being so selected and proportioned as to undergo combustion synthesis when ignited. A method for coating or joining metallic or ceramic surfaces comprises applying such a slurry to a surface to be coated or to surfaces to be joined, and igniting the slurry to cause combustion synthesis.