摘要:
This invention pertains to a method and for cutting an intermediate article of manufacture, the intermediate article of manufacture being a cord reinforced elastomeric laminate. The laminate, when cut to length, becoming a carcass for a pneumatic tire. The laminate is cut by a cutting element at angles .theta. greater than 60.degree. relative to a normal plane (NP) perpendicular to a cord reinforced ply of the laminate and parallel to the cords to thereby create large substantially flat planar splice surfaces without significant deformation or precuring of the unvulcanized elastomeric materials. To facilitate this cut, the relative position of the cutting element and the ply is changed to an angle .beta., .beta. being less than .theta.. The ply is cut a short distance, at the angle .beta., to position the cutting element between two parallel cords. Then the cutting element is reoriented to the angle .theta. to complete the cut.
摘要:
This invention pertains to a method and for cutting an intermediate article of manufacture, the intermediate article of manufacture being a cord reinforced elastomeric laminate. The laminate when cut to length, becomes a carcass for a pneumatic tire. The laminate is cut by a cutting element at angles .theta. greater than 60.degree. relative to a normal plane (NP) perpendicular to a cord reinforced ply of the laminate and parallel to the cords to thereby create large substantially flat planar splice surfaces without significant deformation or precuring of the unvulcanized elastomeric materials. To facilitate this cut, the relative position of the cutting element and the ply is changed to an angle .beta., .beta. being less than .theta.. The ply is cut a short distance, at the angle .beta., to position the cutting element between two parallel cords. Then the cutting element is reoriented to the angle .theta. to complete the cut.
摘要:
A method and apparatus 200 for building a laminate 10A and in forming a subassembly 10 for a pneumatic tire from an assembly of reinforced or unreinforced tire components wherein the method has the steps of providing an apparatus 200 for simultaneously forming, positioning, attaching and conveying a plurality of continuous strips of elastomeric tire components and activating the apparatus simultaneously forming, positioning and attaching the plurality of continuous strips of elastomeric tire components to adjacent strips of tire components as they are conveyed thus forming a laminate 10A of reinforced or unreinforced tire components suitable for use as a subassembly for a pneumatic tire.
摘要:
A laminate composite structure is provided in continuous lengths or rolls for making an unvulcanized carcass for a radial ply pneumatic tire as an intermediate article of manufacture. The laminate has a ply and a plurality of elastomeric components hot formed and attached directly to the ply. Each component has a predetermined cross-sectional profile. The elastomeric components including, but not limited to, a liner, a sidewall, and a chafer. Additional other elastomeric components for the carcass can be formed and attached to the laminate structure. The laminate forms an intermediate article of manufacture that at a later stage of tire building can be cut to length and spliced along common ends to form a cylindrical carcass structure.
摘要:
A method and apparatus 200 for building a laminate 10A and in forming a subassembly 10 for a pneumatic tire from an assembly of reinforced or unreinforced tire components wherein the method has the steps of providing an apparatus 200 for simultaneously forming, positioning, attaching and conveying a plurality of continuous strips of elastomeric tire components and activating the apparatus simultaneously forming, positioning and attaching the plurality of continuous strips of elastomeric tire components to adjacent strips of tire components as they are conveyed thus forming a laminate 10A of reinforced or unreinforced tire components suitable for use as a subassembly for a pneumatic tire.
摘要:
A method and apparatus 200 for building a laminate 10A and in forming a subassembly 10 for a pneumatic tire from an assembly of reinforced or unreinforced tire components wherein the method has the steps of providing an apparatus 200 for simultaneously forming, positioning, attaching and conveying a plurality of continuous strips of elastomeric tire components and activating the apparatus simultaneously forming, positioning and attaching the plurality of continuous strips of elastomeric tire components to adjacent strips of tire components as they are conveyed thus forming a laminate 10A of reinforced or unreinforced tire components suitable for use as a subassembly for a neumatic tire.
摘要:
A method and apparatus is provided for cutting an elastomeric laminate that may include a layer of reinforcement cords, into a desired length without cutting through the cords. The method includes the step of cutting through the gum portion of the elastomeric composite material at a desired skive angle, and then opening up the skived cut. Next, the cord reinforcement layer is cut without severing the reinforcement cords. An elastomeric composite strip cut to the desired length is produced and has cut ends. One of the cut ends has the gum portion cut at a desired skive angle adjacent an overhang portion of the reinforcement layer. The opposite end of the elastomeric composite segment also has a skived portion to mate with the skived portion of the first cut end, and a gap in the cord ply to mate with the cord overhang of the first end, resulting in a splice. An improved anvil having independently controlled vacuum zones and adjustable width vacuum zones is also provided, as well as improved cutting mechanisms.
摘要:
A tire having an outside-in ply construction is provided which torques the tire bead into the rim of the wheel to which it is mounted. The tire has first and second axially-spaced bead cores, a carcass having at least one belt extending under a tread, and a first ply layer having first and second ends. A first end is located axially outside and adjacent a first bead core, and a second end folds from a position axially outside a second bead core to a position axially inside and around the second bead core. The carcass further comprises a second ply layer having first and second ends, a first end is located axially outside and adjacent the second bead core, and a second end that folds from a position axially outside a first bead core to a position axially inside and around the first bead core. The tire may also comprise a first and second axially-spaced bead core, a carcass having at least one belt extending under a tread, and a first ply layer having first and second ends, a first end is located axially outside and adjacent a first bead core, and a second end that is located axially outside and adjacent a second bead core. The carcass further comprises first and second shoulder ply layers each shoulder ply layer having first and second ends, a first end is located under the tread belt, the shoulder ply extending down the side wall region with the second end folding from a position axially outside a respective bead core to a position axially inside and around the bead core.
摘要:
A method and apparatus for a calendering system is provided to allow for fine gauge adjustment of the product. The calender system has a first and second roller each having a first and second end mounted in opposed end supports. The end supports each have an inlet and an outlet in fluid communication with one or more internal passages, wherein a heat transfer medium may be circulated through the one or more internal passages. The heat transfer medium may either heat or cool the internal passages of the end supports, resulting in the respective increase or decrease in the gauge of the product.
摘要:
A method and apparatus for rapid heating of calender rolls 350, 352 for a calendering apparatus 200 is disclosed. At a heating area 800, the rolls 350, 352 are preheated, reheated, or maintained at any temperature prior to the rolls 350, 352 being placed into the calendering apparatus 300. The preferred method of heating is by induction heating. The rolls 350, 352 may be delivered to the heating apparatus 802 from an initial storage area 420 or the calendering apparatus 300. The rolls 350, 352 are transported by an overhead transfer mechanism 400. The disclosed method and apparatus greatly facilitate formation of multi-layered laminates and is particularly useful in the tire building art.