Apparatus and method for making an electrical component
    1.
    发明授权
    Apparatus and method for making an electrical component 失效
    用于制造电气部件的装置和方法

    公开(公告)号:US06811887B2

    公开(公告)日:2004-11-02

    申请号:US10217013

    申请日:2002-08-12

    IPC分类号: B22F704

    摘要: This invention relates to a transformer and more particularly, to a system and method for making a transformer utilizing dynamic magnetic compaction. A coil is placed in a conductive container, and a conductive powder material, such as ferrite, is placed in the container and surrounds the coil and the turns of the coil. A power supply energizes a capacitor which subsequently provides a high energizing current to a second, energizing coil within which the container, material and inner coil are situated, thereby causing the container, powder materials and coil to be compacted to provide an electrical component, such as a transformer, motor, commutator, rotor or choke.

    摘要翻译: 变压器技术领域本发明涉及一种变压器,更具体地说,涉及一种利用动态磁力压实制造变压器的系统和方法。 将线圈放置在导电容器中,并且将诸如铁氧体的导电粉末材料放置在容器中并围绕线圈和线圈的匝。 电源为电容器供电,其随后向位于容器,材料和内部线圈的第二激励线圈提供高能量电流,从而使容器,粉末材料和线圈被压实以提供电气部件,例如 作为变压器,电机,换向器,转子或扼流圈。

    Method of adhesive bonding by induction heating

    公开(公告)号:US06639197B2

    公开(公告)日:2003-10-28

    申请号:US10302158

    申请日:2002-11-22

    IPC分类号: H05B610

    CPC分类号: B23K13/01

    摘要: An apparatus and system for using magnetic fields to heat magnetically susceptible materials within and/or adjacent to adhesives, resins, or composites so as to reversibly or irreversibly bond, bind, or fasten opaque or non-opaque solid materials to one another. The system makes use of the effect that alternating magnetic fields induce eddy currents and generate heat within susceptors, and the effect that alternating magnetic fields additionally induce magnetic hysteresis that occurs in magnetic materials and thereby generate heat. An induction heating tool is used to emit the magnetic field at its work coil, and an electronic controller measures the energy being used by a power converter that generates the alternating current driving the work coil which creates the magnetic field. The distance between the susceptor and work coil is repeatedly analyzed based upon the power converter's input energy, and the work coil is driven at a repeatedly corrected power level during the heating cycle. Once a sufficient accumulated energy has been delivered to the susceptor, the magnetic field is turned off automatically by the tool, thus preventing overheating of the susceptor.

    Impact device
    6.
    发明授权
    Impact device 失效
    冲击装置

    公开(公告)号:US06830173B2

    公开(公告)日:2004-12-14

    申请号:US10344968

    申请日:2003-02-18

    IPC分类号: B25C106

    CPC分类号: B25C1/06

    摘要: An impact device (10) employing a novel direct electric propulsion system. The device operates by placing a conductive piston (23) adjacent to an electric coil (18) then rapidly releasing electrical energy stored in a capacitor (17) to energize the coil (18) and propel the piston according to the Lorentz force principal. The system can be designed for a wide range of drive energy, and offers several performance advantages over known propulsion systems. These advantages include simple construction and operation, low manufacturing costs, low drive energy variation, and the ability to adjust drive energy while over a wide range while maintaining low energy variation at reduced levels. The system is adaptable to be powered by either corded electric, or battery, or fuel cell.

    摘要翻译: 一种使用新颖的直接电力推进系统的冲击装置(10)。 该装置通过将导电活塞(23)放置在电线圈(18)附近,然后快速释放存储在电容器(17)中的电能,以使线圈(18)通电并根据洛伦兹力本身推进活塞。 该系统可以设计用于广泛的驱动能量,并且与已知的推进系统相比具有多个性能优点。 这些优点包括简单的结构和操作,低制造成本,低驱动能量变化,以及在宽范围内调节驱动能量的能力,同时保持低水平的低能量变化。 该系统适用于由电线或电池或燃料电池供电。

    Method of adhesive bonding by induction heating
    7.
    发明授权
    Method of adhesive bonding by induction heating 有权
    感应加热粘接方法

    公开(公告)号:US06849837B2

    公开(公告)日:2005-02-01

    申请号:US10661655

    申请日:2003-09-12

    CPC分类号: B23K13/01

    摘要: A method for using magnetic fields to heat magnetically susceptible materials within and/or adjacent to adhesives, so as to bond, bind, or fasten solid materials to one another. The system uses alternating magnetic fields that induce eddy currents and generate heat within susceptors. An induction heating tool is used to emit the magnetic field at its work coil, and an electronic controller measures the energy being used by a power converter that generates the alternating current driving the work coil which creates the magnetic field. The heating tool is used in a method of adhesive bonding in which the thickness of the conductive layer of the susceptor is in the range of 0.01-3.0 mils, or the heating event time interval is in the range of 0.05-10.0 seconds, or the average power density of the magnetic field at the susceptor is in the range of 10-5000 Watts per square inch.

    摘要翻译: 一种使用磁场在粘合剂内和/或邻近粘合剂加热敏感材料的方法,以便将固体材料彼此粘合,粘结或固定。 该系统使用诱导涡流并在感受器内产生热量的交变磁场。 使用感应加热工具在其工作线圈处发射磁场,并且电子控制器测量产生驱动工作线圈的产生磁场的交流电的功率转换器所使用的能量。 加热工具用于粘合剂的方法中,其中基座的导电层的厚度在0.01-3.0密耳的范围内,或者加热事件时间间隔在0.05-10.0秒的范围内,或 基座处的磁场的平均功率密度在10-5000瓦/平方英寸的范围内。

    Graded resistance solid state current control circuit
    8.
    发明授权
    Graded resistance solid state current control circuit 有权
    分级电阻固态电流控制电路

    公开(公告)号:US08614868B2

    公开(公告)日:2013-12-24

    申请号:US13490585

    申请日:2012-06-07

    IPC分类号: H02H3/00

    摘要: A circuit fault detector and interrupter which consists of parallel current conduction paths, including a path through a mechanical contactor and a path through a power electronics switch having active feedback control. A fault can be detected by a fault detection circuit within 50 μS of the occurrence of the fault, causing the mechanical contactor to be opened and the fault current to be commutated via a laminated, low-inductance bus through the power electronics switch. The power electronics switch is thereafter turned off as soon as possible, interrupting the fault current and absorbing the inductive energy in the circuit. The fault current can be interrupted within 200 microseconds of the occurrence of the fault, and the device reduces or eliminates arcing when the mechanical contactor is opened.

    摘要翻译: 电路故障检测器和断续器,其由平行电流传导路径组成,包括通过机械接触器的路径和通过具有主动反馈控制的电力电子开关的路径。 故障检测电路可以在发生故障的50μS内检测到故障,导致机械接触器断开,故障电流通过层叠的低电感总线通过电力电子开关进行换向。 电力电子开关之后,尽快关闭,中断故障电流并吸收电路中的感应能量。 故障电流可能在故障发生的200微秒内中断,并且当机械接触器打开时,故障电流可以减少或消除电弧。

    Stand-up membrane roofing induction heating tool

    公开(公告)号:US08492683B2

    公开(公告)日:2013-07-23

    申请号:US12147917

    申请日:2008-06-27

    IPC分类号: H05B6/00

    摘要: A portable induction heating tool is provided as a membrane roofing tool for use in sealing anchor plates with a heat-activated adhesive to a membrane roofing member. The tool uses two different audible tones so two tools can be used simultaneously on a single roof, while allowing a user to easily distinguish between the operation of both tools. The main housing containing electronics is weather-tight, and requires no forced-cooling devices. The controller automatically performs data logging functions, such as counting the number of anchor plates per job or per day that have been properly placed, counting the number of activation events for a tool's life, tracking the number of faults which occur as the tool is being used, and the controller can identify the type of fault that occurs during operation of the tool. The controller also stores energy setting changes in memory.

    Induction coil design for portable induction heating tool and method for its use
    10.
    发明授权
    Induction coil design for portable induction heating tool and method for its use 有权
    感应线圈设计用于便携式感应加热工具及其使用方法

    公开(公告)号:US07491916B1

    公开(公告)日:2009-02-17

    申请号:US11700422

    申请日:2007-01-31

    IPC分类号: H05B6/14 H05B6/40

    摘要: A portable induction tool is provided for soldering or brazing sections of metal pipe together. A work coil head (with induction coil) is U-shaped, allowing placement of the head around lengths of pipe, heating a susceptor (e.g., the pipe) to form a joint, and then to be withdrawn after the pipe joint is made. In one form, the tool uses heat pipes to remove thermal energy from the head, and also a heat exchanger for higher-powered units. Power capacitors are generally included with the induction (work) coil to create a tank circuit of a resonant frequency. The induction coil uses Litz wire, copper tubing, or heat pipes with a conductive outer skin to carry the high-current being delivered to the induction coil. The induction coil has a general racetrack configuration, which is typically wound in a U-shape (or as a semicircle) as a single winding, with multiple turns.

    摘要翻译: 提供便携式感应工具,用于将金属管的部分焊接或钎焊在一起。 工作线圈头(带有感应线圈)是U形的,允许头部围绕管的长度放置,加热基座(例如管)以形成接头,然后在制造管接头之后被抽出。 在一种形式中,该工具使用热管从头部除去热能,以及用于更高功率单元的热交换器。 感应(工作)线圈通常包括功率电容器,以产生谐振频率的电路。 感应线圈使用带有导电外皮的Litz线,铜管或热管来承载传递到感应线圈的大电流。 感应线圈具有通常的跑道结构,其通常以多匝绕作为单个绕组的U形(或半圆形)。