公开(公告)号：US07939189B2

公开(公告)日：2011-05-10

申请号：US11493681

申请日：2006-07-26

申请人： Jung-hwan Kim ,  Ki eob Moon ,  Seogjin Yoon ,  Cheol Woong Lee

发明人： Jung-hwan Kim ,  Ki eob Moon ,  Seogjin Yoon ,  Cheol Woong Lee

IPC分类号： H01M14/00 ,  H01M2/00 ,  H01M2/08 ,  H01M2/02

CPC分类号： H01M2/1061 ,  H01M10/425

摘要： Disclosed herein is a battery pack, which comprises a connecting member including an insulation frame mounted to the upper end of a battery cell and a pair of connection protrusions formed at the upper end surface of the frame, the connection protrusions being in contact with electrode terminals of the battery cell, a protection circuit module (PCM) mounted to the connecting member, the PCM including connection grooves, into which the connection protrusions are inserted such that the PCM can be coupled to the connecting member, and which are connected to a protection circuit, and a cap housing coupled to the connecting member or the battery cell while the PCM is surrounded by the cap housing.

摘要翻译： 这里公开了一种电池组，其包括连接构件，该连接构件包括安装到电池单元的上端的绝缘框架和形成在框架的上端表面处的一对连接突起，所述连接突起与电极端子 电池单元的安装在连接构件上的保护电路模块（PCM），PCM包括连接凹槽，连接突起插入该连接凹槽中，使得PCM可以连接到连接构件，并且连接到保护 电路，以及当所述PCM被所述盖壳体包围时，所述帽壳体联接到所述连接构件或所述电池单元。

公开(公告)号：US07763379B2

公开(公告)日：2010-07-27

申请号：US11338953

申请日：2006-01-25

申请人： Ki eob Moon ,  Seogjin Yoon ,  Heegyu Kim ,  Cheol Woong Lee

发明人： Ki eob Moon ,  Seogjin Yoon ,  Heegyu Kim ,  Cheol Woong Lee

IPC分类号： H01M2/04

CPC分类号： H01M2/1061 ,  H01M2/0469 ,  H01M2/30 ,  H01M2/34 ,  Y10T29/49108 ,  Y10T29/49114

摘要： Disclosed herein is a cap assembly mold mounted to a battery cell, in which an electrode assembly including cathodes/separators/anodes is disposed, wherein the cap assembly mold is manufactured by integrally forming a protection circuit board, a safety element, connection terminals, and a cap housing by insert injection molding, and, when the insert injection molding is carried out, the connection terminals are partially exposed from the lower end surface of the cap assembly mold such that the connection terminals can be electrically connected to electrode terminals of the battery cell. According to the present invention, the cap assembly mold is formed by insert injection molding in the state that the protection circuit and the battery are not connected with each other. Consequently, the molding process is carried out using normally available resins, the cap assembly mold is electrically stable, the coating process for preventing electrical short circuits is not necessary, and the possibility of electrical damage to the protection circuit is eliminated.

摘要翻译： 本文公开了一种安装到电池单元的盖组件模具，其中设置有包括阴极/隔板/阳极的电极组件，其中盖组件模具通过整体形成保护电路板，安全元件，连接端子和 通过插入注射成型的盖壳体，并且当进行插入注射成型时，连接端子部分地从盖组件模具的下端表面露出，使得连接端子可以电连接到电池的电极端子 细胞。 根据本发明，在保护电路和电池未彼此连接的状态下，通过插入式注射成型形成盖组件模具。 因此，使用通常可用的树脂进行成型工艺，盖组件模具是电气稳定的，不需要用于防止电气短路的涂覆工艺，并且消除了对保护电路的电气损坏的可能性。

公开(公告)号：US20070188132A1

公开(公告)日：2007-08-16

申请号：US11493681

申请日：2006-07-26

申请人： Jung-hwan Kim ,  Ki eob Moon ,  Seogjin Yoon ,  Cheol Lee

发明人： Jung-hwan Kim ,  Ki eob Moon ,  Seogjin Yoon ,  Cheol Lee

IPC分类号： H02J7/00

CPC分类号： H01M2/1061 ,  H01M10/425

摘要： Disclosed herein is a battery pack, which comprises a connecting member including an insulation frame mounted to the upper end of a battery cell and a pair of connection protrusions formed at the upper end surface of the frame, the connection protrusions being in contact with electrode terminals of the battery cell, a protection circuit module (PCM) mounted to the connecting member, the PCM including connection grooves, into which the connection protrusions are inserted such that the PCM can be coupled to the connecting member, and which are connected to a protection circuit, and a cap housing coupled to the connecting member or the battery cell while the PCM is surrounded by the cap housing. The no-welding type battery pack according to the present invention has effects in that the assembly process of the battery pack is simplified, which enables the automatic manufacture of the battery pack, defectiveness and changes of internal resistance of the battery pack due to external impacts are minimized, the capacity of the battery is increased, and the stability of the battery pack is improved.

摘要翻译： 这里公开了一种电池组，其包括连接构件，该连接构件包括安装到电池单元的上端的绝缘框架和形成在框架的上端表面处的一对连接突起，所述连接突起与电极端子 电池单元的安装在连接构件上的保护电路模块（PCM），PCM包括连接凹槽，连接突起插入该连接凹槽中，使得PCM可以连接到连接构件，并且连接到保护 电路，以及当所述PCM被所述盖壳体包围时，所述帽壳体联接到所述连接构件或所述电池单元。 根据本发明的无焊接型电池组具有简化电池组的组装过程的效果，这使得能够自动制造电池组，由于外部影响导致电池组的缺陷和内部电阻变化 电池的容量增加，并且提高了电池组的稳定性。

公开(公告)号：US20060210870A1

公开(公告)日：2006-09-21

申请号：US11338953

申请日：2006-01-25

申请人： Ki eob Moon ,  Seogjin Yoon ,  Heegyu Kim ,  Cheol Lee

发明人： Ki eob Moon ,  Seogjin Yoon ,  Heegyu Kim ,  Cheol Lee

IPC分类号： H01M2/04 ,  H01M2/08 ,  H01M10/50 ,  H01M10/04

CPC分类号： H01M2/1061 ,  H01M2/0469 ,  H01M2/30 ,  H01M2/34 ,  Y10T29/49108 ,  Y10T29/49114

摘要： Disclosed herein is a cap assembly mold mounted to a battery cell, in which an electrode assembly including cathodes/separators/anodes is disposed, wherein the cap assembly mold is manufactured by integrally forming a protection circuit board, a safety element, connection terminals, and a cap housing by insert injection molding, and, when the insert injection molding is carried out, the connection terminals are partially exposed from the lower end surface of the cap assembly mold such that the connection terminals can be electrically connected to electrode terminals of the battery cell. According to the present invention, the cap assembly mold is formed by insert injection molding in the state that the protection circuit and the battery are not connected with each other. Consequently, the molding process is carried out using normally available resins, the cap assembly mold is electrically stable, the coating process for preventing electrical short circuits is not necessary, and the possibility of electrical damage to the protection circuit is eliminated.

摘要翻译： 本文公开了一种安装到电池单元的盖组件模具，其中设置有包括阴极/隔板/阳极的电极组件，其中盖组件模具通过整体形成保护电路板，安全元件，连接端子和 通过插入注射成型的盖壳体，并且当进行插入注射成型时，连接端子部分地从盖组件模具的下端表面露出，使得连接端子可以电连接到电池的电极端子 细胞。 根据本发明，在保护电路和电池未彼此连接的状态下，通过插入式注射成型形成盖组件模具。 因此，使用通常可用的树脂进行成型工艺，盖组件模具是电气稳定的，不需要用于防止电气短路的涂覆工艺，并且消除了对保护电路的电气损坏的可能性。

公开(公告)号：US20100098973A1

公开(公告)日：2010-04-22

申请号：US12516279

申请日：2007-11-23

申请人： Cheol Woong Lee ,  Ki eob Moon

发明人： Cheol Woong Lee ,  Ki eob Moon

IPC分类号： H01M14/00

CPC分类号： H01M2/20 ,  H01M2/0215 ,  H01M2/0217 ,  H01M2/0267 ,  H01M2/0275 ,  H01M2/0285 ,  H01M2/0404 ,  H01M2/34 ,  H01M10/425 ,  H01M2200/106

摘要： Disclosed herein is a battery pack including a battery cell, an insulative mounting member coupled to the battery cell in a specific coupling structure, a positive temperature coefficient (PTC) element having a lower connection plate directly coupled to the battery cell while the lower connection plate is not bent, and an insulative cap, whereby the number of the members for electrical connection and electrical insulation is reduced, with the result that the assembly process of the battery pack is greatly simplified, the dead space is reduced, with the result that the capacity of the battery in the same-sized battery pack is maximized, and the structural stability of the battery pack against an external force is improved.

摘要翻译： 这里公开了一种电池组，其包括电池单元，以特定耦合结构耦合到电池单元的绝缘安装构件，具有直接耦合到电池单元的下连接板的正温度系数（PTC）元件，而下连接板 没有弯曲，并且绝缘帽，由此减少了用于电连接和电绝缘的构件的数量，结果是电池组的组装过程被大大简化，死空间减小，结果是 相同尺寸的电池组中的电池的容量最大化，并且提高了电池组抵抗外力的结构稳定性。

公开(公告)号：US08703309B2

公开(公告)日：2014-04-22

申请号：US12516279

申请日：2007-11-23

申请人： Cheol Woong Lee ,  Ki eob Moon

发明人： Cheol Woong Lee ,  Ki eob Moon

IPC分类号： H01M14/00 ,  H01M2/00 ,  H01M10/50

CPC分类号： H01M2/20 ,  H01M2/0215 ,  H01M2/0217 ,  H01M2/0267 ,  H01M2/0275 ,  H01M2/0285 ,  H01M2/0404 ,  H01M2/34 ,  H01M10/425 ,  H01M2200/106

摘要： Disclosed herein is a battery pack including a battery cell, an insulative mounting member coupled to the battery cell in a specific coupling structure, a positive temperature coefficient (PTC) element having a lower connection plate directly coupled to the battery cell while the lower connection plate is not bent, and an insulative cap, whereby the number of the members for electrical connection and electrical insulation is reduced, with the result that the assembly process of the battery pack is greatly simplified, the dead space is reduced, with the result that the capacity of the battery in the same-sized battery pack is maximized, and the structural stability of the battery pack against an external force is improved.

摘要翻译： 这里公开了一种电池组，其包括电池单元，以特定耦合结构耦合到电池单元的绝缘安装构件，具有直接耦合到电池单元的下连接板的正温度系数（PTC）元件，而下连接板 没有弯曲，并且绝缘帽，由此减少了用于电连接和电绝缘的构件的数量，结果是电池组的组装过程被大大简化，死空间减小，结果是 相同尺寸的电池组中的电池的容量最大化，并且提高了电池组抵抗外力的结构稳定性。

公开(公告)号：US07976969B2

公开(公告)日：2011-07-12

申请号：US11613709

申请日：2006-12-20

申请人： Jung-hwan Kim ,  Sukjin Song ,  Ki eob Moon ,  Soonkwang Jung ,  Jo Moon

发明人： Jung-hwan Kim ,  Sukjin Song ,  Ki eob Moon ,  Soonkwang Jung ,  Jo Moon

IPC分类号： H01M2/34 ,  H01M2/04

CPC分类号： H01M2/34 ,  H01M2/0404 ,  H01M2/0473 ,  H01M2/08 ,  H01M2/22 ,  H01M10/052

摘要： Disclosed herein is a no-welding type battery pack using one or more forced-inserting type rivets. A cap assembly includes a base plate mounted to an open upper end of a battery case, a protection circuit module (PCM) mounted on the base plate, and a top cap coupled to the upper end of the battery case while the top cap covers the PCM. The top cap is made of an insulative material. The electrical connection and the mechanical coupling between the PCM and the base plate are accomplished by one or more forced-inserting type rivets. The cap assembly is included the battery pack. The no-welding type battery pack using the one or more forced-inserting type rivets is manufactured without welding or soldering requiring an excessive amount of time and skilled technique during the electrical connection between the battery cell and the PCM. As a result, the assembly process of the battery pack is simplified, and therefore, the manufacturing time of the battery pack is reduced. Consequently, the manufacturing costs of the battery pack are decreased, the automation of the assembly process is accomplished, and the structural stability of the battery pack is improved.

摘要翻译： 这里公开了一种使用一个或多个强制插入型铆钉的无焊接型电池组。 盖组件包括安装到电池壳体的敞开的上端的基板，安装在基板上的保护电路模块（PCM）和联接到电池壳体的上端的顶盖，同时顶盖覆盖 PCM。 顶盖由绝缘材料制成。 PCM和基板之间的电连接和机械耦合由一个或多个强制插入型铆钉实现。 盖组件包括电池组。 在电池单元和PCM之间的电连接期间，使用一个或多个强制插入型铆钉的无焊接型电池组在没有焊接或焊接的情况下制造需要过多的时间和技术上的技术。 结果，简化了电池组的组装过程，因此减少了电池组的制造时间。 因此，电池组的制造成本降低，完成了组装工艺的自动化，并且提高了电池组的结构稳定性。

公开(公告)号：US09123951B2

公开(公告)日：2015-09-01

申请号：US12738512

申请日：2008-10-14

申请人： Ju-Hwan Baek ,  Ki eob Moon ,  Soonkwang Jung ,  Sukjin Song

发明人： Ju-Hwan Baek ,  Ki eob Moon ,  Soonkwang Jung ,  Sukjin Song

IPC分类号： H01M2/34 ,  H01M2/20 ,  H01M10/42 ,  H01M2/06

CPC分类号： H01M2/34 ,  H01M2/06 ,  H01M10/425

摘要： Disclosed herein is a secondary battery pack including a battery cell, and a protection circuit module (PCM) assembly, configured in a specific structure, coupled to the top of the battery cell. The secondary battery pack includes a battery cell having an electrode assembly mounted in a battery case together with an electrolyte in a sealed state, a protection circuit module (PCM) assembly including a PCM and connection members, the PCM assembly being provided with a through-hole for connection, an insulative mounting member mounted at the top of the battery cell, an insulative cap coupled to an upper end of the battery cell. One of the connection members, i.e., the connection member (A), protrudes from one end of the PCM assembly such that a region of the connection member (A) electrically connected to the battery cell is exposed upward from the PCM assembly. The other connection member, i.e., the connection member (B), is coupled to the bottom of the PCM such that at least a portion of the connection member (B) is exposed upward from the PCM assembly through the through-hole for connection. The electrical connection between the connection members and the electrode terminals of the battery cell is achieved at the top of the PCM while the insulative mounting member and the PCM assembly are loaded on the battery cell.

摘要翻译： 本文公开了一种二次电池组，其包括电池单元和被配置为特定结构的保护电路模块（PCM）组件，其耦合到电池单元的顶部。 二次电池组包括具有密封状态的电解质与电池壳体一起安装的电极组件的电池单元，包括PCM和连接构件的保护电路模块（PCM）组件，PCM组件设置有通孔， 用于连接的孔，安装在电池单元的顶部的绝缘安装构件，连接到电池单元的上端的绝缘帽。 连接构件（即，连接构件（A））中的一个从PCM组件的一端突出，使得电连接到电池单元的连接构件（A）的区域从PCM组件向上露出。 另一个连接构件即连接构件（B）连接到PCM的底部，使得连接构件（B）的至少一部分从PCM组件向上暴露通过用于连接的通孔。 连接构件和电池单元的电极端子之间的电连接在PCM的顶部实现，而绝缘安装构件和PCM组件被装载在电池单元上。

公开(公告)号：US08440345B2

公开(公告)日：2013-05-14

申请号：US11334234

申请日：2006-01-18

申请人： Ki eob Moon ,  Tae il Kim

发明人： Ki eob Moon ,  Tae il Kim

IPC分类号： H01M6/12

CPC分类号： H01M2/1061 ,  H01M2/105 ,  H01M2/1094 ,  H01M10/052 ,  Y02E60/122 ,  Y02P70/54

摘要： Disclosed herein is a battery pack wherein a rectangular battery having an electrode assembly and an electrolyte contained therein in a sealed state is received in a pack case, and an insulating material is filled in a space defined between the inner surface of the upper end of the pack case and the upper end of the battery, whereby the battery pack is manufactured with a reduced thickness, the assembly process of the battery pack is very simple, and short circuit of the battery pack or suspension of power supply from the battery pack, which may occur as the battery is moved, is effectively prevented even when the battery pack falls down or external impacts are applied to the battery pack.

摘要翻译： 这里公开了一种电池组，其中具有密封状态的电极组件和电解质的矩形电池被容纳在包装盒中，并且绝缘材料填充在限定在所述电池组件的上端的内表面之间的空间中 电池组的上端，由此电池组的厚度减小，电池组的组装过程非常简单，电池组的短路或电池组电源的暂停， 可能在电池移动时发生，即使当电池组掉落或外部冲击施加到电池组时也被有效地防止。

公开(公告)号：US07462417B2

公开(公告)日：2008-12-09

申请号：US11152948

申请日：2005-06-15

申请人： Ki eob Moon

发明人： Ki eob Moon

IPC分类号： H01M2/00 ,  H01M2/26 ,  H01M10/48 ,  H01R13/72

CPC分类号： H01R4/029 ,  H01M2/0473 ,  H01M2/20 ,  H01M10/052 ,  H01M10/425 ,  H01M2250/20 ,  Y02E60/122 ,  Y02T90/32

摘要： An electrical connection structure, and a secondary battery pack using the same are disclosed. The structure comprises an electrical connection member which includes an insulating body for insulating a PCM from a battery cell, and cathode and anode leads mounted on the insulating body in a state of being electrically insulated from each other. One or both of the cathode and anode leads are welded to associated electrode terminals of the battery cell. The cathode and anode leads are connected in a contact state to associated electrode taps of the PCM when engaging the PCM to the battery cell. The connection structure allows only the electrode leads to be welded to the battery cell, and allows the electrode terminals to be connected to the electrode taps through contact without an additional welding operation, thereby remarkably reducing the number of assembling steps, lowering manufacturing costs and preventing malfunction.

摘要翻译： 公开了一种电连接结构和使用该电连接结构的二次电池组。 该结构包括电连接构件，其包括用于将PCM与电池单元绝缘的绝缘体，以及以彼此电绝缘的状态安装在绝缘体上的阴极和阳极引线。 阴极和阳极引线中的一个或两个焊接到电池单元的相关电极端子。 当将PCM接合到电池单元时，阴极和阳极引线以接触状态连接到PCM的相关联的电极抽头。 连接结构仅允许将电极引线焊接到电池单元，并且允许电极端子通过接触而连接到电极接头而不需要额外的焊接操作，从而显着地减少组装步骤的数量，降低制造成本并防止 故障。