摘要:
To decrease the quantity of catalytically active noble metal used in a Cermet (ceramic-metal) electrode, particularly one containing platinum, the electrode has a non-uniform noble metal concentration, with respect to its cross section, so that the outer region thereof consists essentially only of ceramic material, protecting the softer noble metal which is subject to erosion, and permitting a higher concentration of noble metal close to the solid electrolyte body where it is most needed. This type of electrode can be applied, for example, by concurrent spraying of an aqueous suspension of noble metal-and-ceramic from one nozzle, and a suspension of only ceramic from another nozzle, and varying the throughput through the two nozzles, first only spraying the metal-ceramic mixture and then starting the ceramic-only suspension while decreasing the mixture suspension until only ceramic material is sprayed; in accordance with another method, the solid electrolyte body can, for example, be dipped in sequential suspensions or have sequential suspensions applied thereto by dripping-on, painting-on, or the like. The electrode and the solid electrolyte body, for example zirconium dioxide, are then sintered.
摘要:
To improve adhesion of a porous cover layer over a platinum or platinum-rhodium electrode layer on a solid electrolyte body, for example of stabilized zirconium dioxide, the electrode layer is applied in form of interrupted, adjacent strips leaving gaps exposing the solid electrolyte body therebeneath. The porous cover layer will adhere well to the solid electrolyte body, thus protecting both the electrode and the cover layer against flaking off under high-temperature and temperature variation conditions. The sensitivity can be improved by interposing a layer of ceramic mixed with platinum or a platinum rhodium between the solid electrolyte body and at least some of the electrode strips, the adhesion of the porous cover layer over the interposed thick-film layer, where exposed between the portions of the electrode on the solid electrolyte body being sufficient for the intended purpose.
摘要:
To increase the response speed and sensitivity, while providing higher output voltages and permitting higher loading of the electrodes of gas sensors, particularly exhaust gas sensors to determine the transition of exhaust gases from internal combustion engines between reducing and oxidizing state, the sintering activity of the electrode which, typically, a cermet electrode, is selected to be less than that of the solid electrolyte body so that the resulting pore structure will be more open than that of the solid electrolyte body. The electrodes, essentially, consist of finely divided ceramic material, such as zirconium oxide, and finely divided electron conductive material such as platinum. On the pre-sintered solid electrolyte body, a mixture of the ceramic and the electron conductive material is applied in which the ceramic of the lattice support structure for the cermet electrode is less sinter-active than the ceramic of the solid electrolyte body, resulting in the improved pore structure of the cermet electrode layer.
摘要:
To increase the sensitivity of internal combustion engine exhaust gas sensors, which provide a voltage jump output upon transition of the composition of the exhaust between reducing and oxidizing state, and to maintain the porosity of a platinum, or platinum metal alloy layer forming an electrode on a body of zirconium dioxide, the electrode or electrode layer has dispersed therein an oxide or a carbide of a metal which impedes or inhibits recrystallization at the temperatures to which the sensor is exposed, for example 1000.degree. C., typically zirconium, titanium, tantalum, niobium, aluminum or thorium oxide, or titanium or tantalum carbide, applied, for example, by sequential vaporization of platinum or a platinum metal alloy and the respective metal forming the oxide, in an atmosphere containing residual oxygen, and then oxidizing the remaining metal being applied; or by simultaneous application of a carbide and platinum, for example during simultaneous cathodic atomization, or electron beam vaporization of the respective materials, to form a porous electrode layer of about 2-3 .mu.m thickness, containing approximately 5-40 mol-% of the recrystallization-inhibiting material and having a square resistance not exceeding 20 ohm-square resistance.
摘要:
A ceramic insulating material, in particular for sensor elements for determining the concentration of gas components in gas mixtures, is based on an alkaline earth-containing ceramic. The insulating material contains a hexaaluminate of the alkaline earth metal and at least one mixed compound of the alkaline earth metal with an acid oxide, the molar ratio of hexaaluminate to the sum of mixed compounds in the insulating material being 1.3 to 4.0.
摘要:
A Lambda probe type gas sensor for use in determining the oxygen content of exhaust gases produced by an internal combustion engine includes a sensor element of the electrochemical, solid electrolyte, metallic oxide semiconductor or Lambda air-fuel ratio variety, which sensor element is arranged in a metallic housing and is contacted by connecting cables that are brought out of the metallic housing. These connecting cables are each surrounded by cable insulation that is made of PTFE (Polytetra-fluoroethylene). The surface of the cable insulation has, at least in certain areas, a gas-permeable section that allows a reference atmosphere to arrive inside the cable insulation and, from there, in the metallic housing. The gas-permeable section, on the other hand, prevents ingress of liquids such as fuel, condensed water, etc., This is achieved, for example, by an additionally applied, PTFE film that is placed over the gas-permeable section.
摘要:
A seal for a sensor element for a gas sensor for determining the oxygen content in a gas to be measured including exhaust gases of internal combustion engines, the seal including a metallic housing having defined therein a longitudinal bore; a sensor element inserted into the longitudinal bore; and a sealing arrangement provided in the longitudinal bore, surrounding at least a portion of the sensor element, and comprised of at least one seal element comprised of steatite and an additional seal element comprised of boron nitride arranged in contact with one another and in a stack having a side near the gas to be measured so that, when there is one seal element comprised of steatite, the one seal element comprised of steatite is positioned on the side of the stack near the gas to be measured, and so that, when there are two seal elements comprised of steatite, the additional seal element is positioned between the two seal elements comprised of steatite, wherein the at least one seal element comprised of steatite and the additional seal element comprised of boron nitride are inserted into the longitudinal bore of the housing as deformable rings and are pressed-in therein, and wherein, during the pressing-in, the deformable rings are deformed in such a way that the at least one seal element comprised of steatite and the additional seal element comprised of boron nitride are pushed against the sensor element and the housing.
摘要:
A seal for a sensor element of a gas sensor for determining the oxygen content in gases including exhaust gases of an internal combustion engine, which seal seals the sensor element in a longitudinal bore of a housing, the seal including a sealing stack which is positioned within the longitudinal bore of the housing and around the sensor element in use and which is comprised of two sealing bodies and an additional seal positioned between the two sealing bodies. The two sealing bodies are comprised of a pre-sintered ceramic material. The additional seal is comprised of a pre-pressed powder material and has a porosity which is lower than that of the two sealing bodies. The two sealing bodies and the additional seal are compressed together within the longitudinal bore in use, whereby at least the additional seal is deformed so that the sensor element is sealed in a gap-free manner within the longitudinal bore. The pre-pressed powder material of the additional seal may consist essentially of a ductile metal, which may be one of nickel or copper, or graphite which may be fiber-reinforced.
摘要:
A PTC temperature sensor and a process for producing PTC temperature sensing elements from ceramic films for a PTC temperature sensor are proposed. The PTC temperature sensing elements are so designed that the PTC resistor track is hermetically encapsulated with respect to the gas being measured and the ambient air. Ceramic films based on an insulator ceramic, in particular based on Al.sub.2 O.sub.3, and ceramic films based on a solid electrolyte can be used to produce the temperature sensing elements. The PTC temperature sensor according to the invention is distinguished, in particular, by the fact that, while the manufacturing procedure is cheap, it is not subject to aging due to the effect of varying O.sub.2 partial pressures, has a high resistance to aging of the resistance characteristic in rich and lean gas mixtures, for example in motor vehicle exhaust gases, at 300.degree.-1000.degree. C. and has a construction free from extraneous potential, is characterized by short response times owning to its low heat capacity and is suitable for incorportion in very narrow housing as a consequence of small dimensions.
摘要翻译:提出了一种用于PTC温度传感器的PTC温度传感器和用于从陶瓷膜生产PTC温度传感元件的工艺。 PTC温度感测元件被设计成使得PTC电阻轨道相对于被测量的气体和环境空气被气密地封装。 可以使用基于绝缘体陶瓷,特别是基于Al 2 O 3的陶瓷膜和基于固体电解质的陶瓷膜来制造温度感测元件。 根据本发明的PTC温度传感器的特征在于,特别是由于制造过程便宜,由于变化的O2分压的影响,其不会老化,因此具有高耐老化性 富含和贫气混合物的阻力特性,例如在机动车排气中,在300°-1000℃,具有无外力的结构,其特征在于具有低热容量的响应时间短,适用于 由于小尺寸,狭窄房屋的配额不合。
摘要:
The NTC temperature sensor includes a NTC temperature sensing element having an NTC resistor and made of a laminated composite of ceramic films, which is so designed that the ambient air or oxygen supplied by electrolytic pumping has free access, via a channel in the laminated composite, to the NTC resistor. The NTC resistor is hermetically sealed from a gas being measured. Solid electrolyte films which conduct O.sup.-2 ions, and films based on Al.sub.2 O.sub.3 can be used to make the laminated composite. The NTC resistor characteristic curve is independent of the composition of the gas being measured. The laminated composite can be formed of at least three solid electrolyte ceramic films including a base film provided with punched-out interconnection holes and conductor tracks printed by thick film technology, an intermediate film having a punched-out channel and a channel enlargement around the ends of the conductor tracks forming the electrodes of the NTC resistor, and a covering film.