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    Apparatus for fabricating reinforced composite materials
    5.
    发明授权
    Apparatus for fabricating reinforced composite materials 有权
    用于制造增强复合材料的装置

    公开(公告)号：US07335012B2

    公开(公告)日：2008-02-26

    申请号：US11021893

    申请日：2004-12-22

    申请人： Lee Alan Blanton ,  Gregory Joseph Meibers ,  Stephen Mark Whiteker ,  Matthew Bernard Buczek ,  Robert Paul Fairbanks ,  Richard Thomas Price

    发明人： Lee Alan Blanton ,  Gregory Joseph Meibers ,  Stephen Mark Whiteker ,  Matthew Bernard Buczek ,  Robert Paul Fairbanks ,  Richard Thomas Price

    IPC分类号： B28B21/36

    CPC分类号： B29C70/446 ,  B29C33/48 ,  B29C70/548 ,  B29L2031/7504

    摘要： A mold tool for forming a reinforced matrix composite part for a gas turbine engine, comprising a body. The body comprises a body surface capable of receiving a first portion of a composite preform. A first endplate and second endplate are attached to the body and include a substantially planar surface disposed perpendicular to the body surface. A first and second set of plates are attached to the first and second endplate adjacent to the body surface and have a geometries that includes a first and second cavity bounded by the first and second plate and first and second endplate. The first and second cavities have a volume sufficient to receive a second portion of a composite preform. The second cavity is in fluid communication with the first cavity, which is in fluid communication with a vacuum source.

    摘要翻译： 一种用于形成用于燃气涡轮发动机的增强基体复合部件的模具，包括主体。 主体包括能够接收复合预型件的第一部分的主体表面。 第一端板和第二端板附接到主体并且包括垂直于主体表面设置的基本平坦的表面。 第一组和第二组板邻近身体表面附接到第一和第二终板，并具有包括由第一和第二板以及第一和第二终板限定的第一和第二腔的几何形状。 第一和第二空腔具有足以容纳复合预制件的第二部分的体积。 第二腔与第一空腔流体连通，第一空腔与真空源流体连通。

    Continuous debulking systems
    6.
    发明申请
    Continuous debulking systems 审中-公开
    连续减压系统

    公开(公告)号：US20080160122A1

    公开(公告)日：2008-07-03

    申请号：US11646767

    申请日：2006-12-28

    申请人： Lee Alan Blanton ,  Curt Brian Curtis ,  David Scott Miller ,  Robert Paul Fairbanks

    发明人： Lee Alan Blanton ,  Curt Brian Curtis ,  David Scott Miller ,  Robert Paul Fairbanks

    IPC分类号： C03C25/10

    CPC分类号： B29C70/32 ,  B29C35/02 ,  B29C35/16 ,  B29C53/562 ,  B29C53/566 ,  B29C53/585 ,  B29C53/8075 ,  B29K2063/00 ,  B29K2079/08

    摘要： Continuous debulking systems including in combination a spool for providing a fabric, a heating apparatus for heating the fabric as the fabric is unrolled from the spool to produce a heated fabric, a composite structure forming tool for wrapping the heated fabric thereabout, a resin applicator for applying resin to the heated fabric as the heated fabric is wrapped about the composite structure forming tool to produce a resin rich fabric surface to which a subsequent ply of heated fabric is applied to produce an impregnated composite material, and a pressure roller for concurrently debulking and cooling the impregnated composite material to produce a composite structure preform.

    摘要翻译： 连续减粘系统包括组合用于提供织物的卷轴，用于当织物从卷轴展开以加热织物以加热织物以产生加热织物的加热装置，用于在其周围包裹加热的织物的复合结构形成工具，用于 当加热的织物围绕复合结构形成工具缠绕以产生富含树脂的织物表面时，将树脂施加到加热的织物上，随后加热的织物的层被施加到其上以产生浸渍的复合材料，以及压力辊，用于同时减压和 冷却浸渍的复合材料以产生复合结构预制件。

    Continuous debulking methods
    7.
    发明申请
    Continuous debulking methods 审中-公开
    连续减压方法

    公开(公告)号：US20080156419A1

    公开(公告)日：2008-07-03

    申请号：US11646796

    申请日：2006-12-28

    申请人： Lee Alan Blanton ,  Curt Brian Curtis ,  David Scott Miller ,  Robert Paul Fairbanks

    发明人： Lee Alan Blanton ,  Curt Brian Curtis ,  David Scott Miller ,  Robert Paul Fairbanks

    IPC分类号： C03C25/10

    CPC分类号： B29C70/32 ,  B29C35/02 ,  B29C35/16 ,  B29C53/562 ,  B29C53/566 ,  B29C53/585 ,  B29C53/8075 ,  B29K2063/00 ,  B29K2079/08

    摘要： Continuous debulking methods involving providing a spool of fabric, heating the fabric to produce a heated fabric while concurrently transferring the heated fabric to a composite structure forming tool, wrapping the heated fabric about the composite structure forming tool, applying resin to the heated fabric to obtain a resin rich fabric surface, applying a subsequent ply of heated fabric to the resin rich fabric surface to obtain an impregnated composite material, and debulking and cooling the impregnated composite to obtain a composite structure preform.

    摘要翻译： 连续减粘方法包括提供织物卷轴，加热织物以产生加热的织物，同时将加热的织物转移到复合结构形成工具，将加热的织物缠绕在复合结构形成工具上，将树脂施加到加热的织物上以获得 树脂丰富的织物表面，将随后的加热织物层施加到富含树脂的织物表面上，以获得浸渍的复合材料，并对浸渍的复合材料进行减压和冷却以获得复合结构预制件。

    Deep embossed tile design postformable high pressure decorative laminate and method for producing same
    8.
    发明授权
    Deep embossed tile design postformable high pressure decorative laminate and method for producing same 有权
    深压花瓦设计可成形高压装饰层压板及其制造方法

    公开(公告)号：US06551678B1

    公开(公告)日：2003-04-22

    申请号：US09414937

    申请日：1999-10-09

    申请人： Kevin Francis O'Brien ,  Robert Paul Fairbanks ,  Kenneth Allan Nilsson

    发明人： Kevin Francis O'Brien ,  Robert Paul Fairbanks ,  Kenneth Allan Nilsson

    IPC分类号： B32B330

    CPC分类号： B44C1/24 ,  B44C5/0469 ,  Y10T156/1039 ,  Y10T156/1044 ,  Y10T428/16 ,  Y10T428/161 ,  Y10T428/24479 ,  Y10T428/24521 ,  Y10T428/24537 ,  Y10T428/2457

    摘要： A deep embossed high pressure decorative laminate having a plurality of integral tiles with various surface textures bordered by deep embossed portions. Each tile of the laminate has a peripheral thickness greater than the thickness of the non-peripheral portions of the tile. Preferably, each tile has a concave profile along its upper surface when viewed in cross section. A method of producing artwork necessary for the deep embossed high pressure decorative laminate of the present invention comprises assembling a first layer of fibrous sheets impregnated with a thermosetting resin, a second layer comprising a plurality of adjacent tiles comprising a plurality of fibrous sheets impregnated with a thermosetting resin, wherein the tiles were previously pressed and heated, and a third layer comprising a plurality of shims. The assembly is then pressed and heated against a rigid substrate whereby the second layer forms a substantially convex shape on the upper surface of each tile, thus imparting substantially concave impressions on the first layer. The first layer is subsequently removed from the second and third layers, and grooves are formed in the first layer, preferably by machining.

    摘要翻译： 深压花高压装饰层压板，其具有多个具有与深压花部分相邻的各种表面纹理的整体瓦片。 层压体的每个瓷砖的周边厚度大于瓷砖的非周边部分的厚度。 优选地，当在横截面中观察时，每个瓦片沿其上表面具有凹形轮廓。 本发明的深压花高压装饰层压板所需的生产艺术品的方法包括组装浸渍有热固性树脂的第一层纤维片，第二层包括多个相邻的瓷砖，所述第二层包括多个浸渍有 热固性树脂，其中预先压制和加热瓦片，以及包括多个垫片的第三层。 然后将组件按压并加热抵靠刚性基板，由此第二层在每个瓦片的上表面上形成基本上凸起的形状，从而在第一层上施加基本上凹的印模。 随后从第二层和第三层移除第一层，优选通过机械加工在第一层中形成槽。