Abstract:
Process for continuous fabrication of highly aligned polymer films. A polymer-solvent solution is subjected to a high shear, high temperature, Couette flow to extrude a thin film having polymer chain disentanglement. The extruded thin film is frozen and the solvent is allowed to evaporate to form a dried film. The dried film is mechanically drawn using a constant force, adaptive-thickness drawing system to align polymer molecular chains through plastic deformation. A suitable polymer is ultra-high molecular weight polyethylene.
Abstract:
Disclosed are thermally conductive quinoid-type conjugated polymer thin films. One such film comprises conjugated poly(3-hexylthiophene) (P3HT). The thin films can be fabricated using oxidative chemical vapor deposition (oCVD), which offers unique advantages for integrating polymer films into various devices. By avoiding the use of solvents in the deposition of monomers and oxidants and undesirable solvent-derived surface-tension driven effects, such as dewetting, the oCVD coatings can conformally coat complex geometries, can be scaled to large areas, and can be fabricated at relatively low substrate temperatures on electrically insulating substrates. Disclosed is the formation of ordered polymer structures with rigid backbones achieved by oCVD with stacking in the transverse direction via π-π interactions. P3HT films with record-high thermal conductivity of 2.2 W/m-K near room temperature have been prepared.
Abstract:
Process for continuous fabrication of highly aligned polymer films. A polymer-solvent solution is subjected to a high shear, high temperature, Couette flow to extrude a thin film having polymer chain disentanglement. The extruded thin film is frozen and the solvent is allowed to evaporate to form a dried film. The dried film is mechanically drawn using a constant force, adaptive-thickness drawing system to align polymer molecular chains through plastic deformation. A suitable polymer is ultra-high molecular weight polyethylene.