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公开(公告)号：US20160362776A1
公开(公告)日：2016-12-15
申请号：US15121664
申请日：2015-01-22
CPC分类号： C23C4/12 , F02F1/00 , F02F1/004 , F02F7/0007 , F02F2200/00 , F05C2253/12
摘要： A sprayed coating forming method of forming a sprayed coating includes pre-heating a cylinder block defining a plurality of cylinders, supplying air into an enclosure that houses the cylinder block, inserting a spray gun sequentially into cylinder bores formed in the cylinder block while discharging the air at least from one side of the cylinder block, and spraying droplets of a molten metal onto an inner surface of each of the cylinder bores. The spraying includes spraying one of the cylinder bores first, then next spraying another of the cylinder bores that has at least one cylinder disposed between the another of the cylinder bores and the one of the cylinder bores sprayed first. The air flows around the cylinder block and also flows inside the cylinder bores.
摘要翻译： 形成喷涂涂层的喷涂形成方法包括预先加热限定多个圆筒的气缸体，将空气供给到容纳气缸体的外壳中，将喷枪依次插入到形成在气缸体中的气缸孔中，同时排出 至少从气缸体的一侧排出空气，并且将熔融金属的液滴喷射到每个气缸孔的内表面上。 喷涂包括首先喷涂一个缸孔，然后再喷涂另一个缸孔，其中至少有一个气缸设置在缸孔中的另一个和第一个喷射的缸孔之一之间。 空气在气缸体周围流动，并且也在气缸孔内流动。
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公开(公告)号：US20150044385A1
公开(公告)日：2015-02-12
申请号：US14382941
申请日：2013-02-28
CPC分类号： C23C4/18 , B05B13/0636 , B05D1/08 , B05D3/007 , B05D3/12 , B23B29/02 , B23B41/12 , B23B51/02 , B23B2215/242 , B23B2226/125 , C23C4/02 , C23C4/16 , Y10T408/909
摘要： In a method for a finishing work of a spray-coated surface, an inner surface of a cylindrical hollow member is roughened by forming a helical groove thereon. A thermal spray coating is formed on the inner surface that is roughened, and a finishing work is carried out by cutting the thermal spray coating along a helix of the groove by use of a cutting tool. According to the method for a finishing work, a finishing work of a thermal spray coating with non-uniform hardness can be carried out efficiently.
摘要翻译： 在喷涂表面的精加工方法中，通过在其上形成螺旋槽，使圆筒形中空构件的内表面粗糙化。 在粗糙化的内表面上形成热喷涂层，通过使用切割工具沿着沟槽的螺旋线切割热喷涂层进行精加工。 根据精加工的方法，可以有效地进行具有不均匀硬度的热喷涂的精加工。
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公开(公告)号：US20180025486A1
公开(公告)日：2018-01-25
申请号：US15720077
申请日：2017-09-29
发明人： Hirohisa Shibayama , Eiji Shiotani , Satoru Sakurai , Kiyokazu Sugiyama , Akira Shimizu , Daisuke Terada , Yoshitsugu Noshi , Yoshito Utsumi
CPC分类号： G06T7/0004 , B05B9/01 , B05B13/06 , B23Q17/24 , B24B33/02 , G01B11/22 , G01B11/30 , G01N21/88 , G01N21/954 , G01N2021/9548 , G01N2201/10 , G01N2201/12 , G06T7/507 , G06T7/62 , G06T2207/30108 , G06T2207/30148
摘要： Provided is a defect detection device capable of measuring the volume of surface defects. The defect detection device includes: an imaging device configured to image an image of an inspection object; a binarization processing unit configured to subject the image to first and second binarization processing by use of different first and second binarization thresholds, so as to calculate first and second sizes for an identical defect in the image; a ratio calculation unit configured to calculate a first ratio of the second size to the first size; and a depth determination unit configured to determine a depth of the defect depending on the first ratio.
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公开(公告)号：US09494103B2
公开(公告)日：2016-11-15
申请号：US14366506
申请日：2012-11-05
发明人： Hirotaka Miwa , Takafumi Watanabe , Kiyokazu Sugiyama , Mitsuo Hayashi , Daisuke Terada , Yoshitsugu Noshi , Eiji Shiotani , Yoshiaki Miyamoto , Kazuaki Taniguchi
CPC分类号： F02F1/004 , C23C4/02 , C23C4/18 , F02F1/00 , F02F1/18 , F02F7/0053 , F02F7/0095 , F02F2200/06 , F05C2253/12
摘要： A cylinder block manufacturing method including: machining an inner surface of a cylinder bore (3) of a cylinder block (1) into a first shape different from a target shape before a bearing cap (7) is attached to the cylinder block (1) so that the inner surface of the cylinder bore (3) is deformed into the target shape by attachment of the bearing cap (7) to the cylinder block (1); and forming a thermal spray coating (5) on the inner surface of the cylinder bore (3) having the first shape.
摘要翻译： 一种气缸体制造方法，包括：在将轴承盖（7）附接到气缸体（1）之前，将气缸体（1）的气缸孔（3）的内表面加工成不同于目标形状的第一形状， 使得通过将轴承盖（7）附接到气缸体（1）而使气缸孔（3）的内表面变形为目标形状; 以及在具有第一形状的气缸孔（3）的内表面上形成热喷涂层（5）。
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公开(公告)号：US20140345135A1
公开(公告)日：2014-11-27
申请号：US14367590
申请日：2012-11-05
发明人： Mitsuo Hayashi , Yoshiaki Miyamoto , Daisuke Terada , Eiji Shiotani , Yoshitsugu Noshi , Kazuaki Taniguchi , Takafumi Watanabe , Kiyokazu Sugiyama , Hirotaka Miwa
摘要： In a method for manufacturing a cylinder block provided with cylinder bores, the cylinder block is held by a clamp device, stress is generated in the cylinder block by a holding force of the clamp device to duplicate deformations of the cylinder bores after assembling hearing caps thereon, boring is carried out with the cylinder bores deformed in a condition where the stress is generated, and a thermally sprayed coating is formed, after the boring, on each inner surfaces of the cylinder bores deformed in the condition where the stress is generated. According to the method for manufacturing a cylinder block, superior cylindricity, after assembling the bearing caps, of the cylinder bores on each of which the thermally sprayed coating is formed can be brought, and workability degradation of finishing works (honing) for each inner surface of the cylinder bores (thermally sprayed coatings) can be restricted.
摘要翻译： 在制造设置有气缸孔的气缸体的方法中，气缸体由夹紧装置保持，通过夹紧装置的夹持力在气缸体中产生应力，以在组装听力帽之后复制气缸孔的变形 在产生应力的状态下，气缸孔变形的情况下进行镗孔，在镗孔后，在产生应力的状态下，汽缸孔的各内表面发生变形，形成喷镀涂层。 根据制造气缸体的方法，可以使形成有喷镀涂层的气缸孔的轴承盖组装后的圆柱度高，并且每个内表面的精加工（珩磨）的加工性劣化 的气缸孔（喷涂涂层）可以被限制。
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公开(公告)号：US10339645B2
公开(公告)日：2019-07-02
申请号：US15720077
申请日：2017-09-29
发明人： Hirohisa Shibayama , Eiji Shiotani , Satoru Sakurai , Kiyokazu Sugiyama , Akira Shimizu , Daisuke Terada , Yoshitsugu Noshi , Yoshito Utsumi
IPC分类号： G06K9/00 , G06T7/00 , B24B33/02 , B23Q17/24 , G01B11/30 , G01B11/22 , G01N21/88 , G06T7/507 , B05B9/01 , B05B13/06 , G01N21/954 , G06T7/62
摘要： Provided is a defect detection device capable of measuring the volume of surface defects. The defect detection device includes: an imaging device configured to image an image of an inspection object; a binarization processing unit configured to subject the image to first and second binarization processing by use of different first and second binarization thresholds, so as to calculate first and second sizes for an identical defect in the image; a ratio calculation unit configured to calculate a first ratio of the second size to the first size; and a depth determination unit configured to determine a depth of the defect depending on the first ratio.
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公开(公告)号：US09797335B2
公开(公告)日：2017-10-24
申请号：US14367590
申请日：2012-11-05
发明人： Mitsuo Hayashi , Yoshiaki Miyamoto , Daisuke Terada , Eiji Shiotani , Yoshitsugu Noshi , Kazuaki Taniguchi , Takafumi Watanabe , Kiyokazu Sugiyama , Hirotaka Miwa
摘要： In a method for manufacturing a cylinder block provided with cylinder bores, the cylinder block is held by a clamp device, stress is generated in the cylinder block by a holding force of the clamp device to duplicate deformations of the cylinder bores after assembling hearing caps thereon, boring is carried out with the cylinder bores deformed in a condition where the stress is generated, and a thermally sprayed coating is formed, after the boring, on each inner surfaces of the cylinder bores deformed in the condition where the stress is generated. According to the method for manufacturing a cylinder block, superior cylindricity, after assembling the bearing caps, of the cylinder bores on each of which the thermally sprayed coating is formed can be brought, and workability degradation of finishing works (honing) for each inner surface of the cylinder bores (thermally sprayed coatings) can be restricted.
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公开(公告)号：US20170161886A1
公开(公告)日：2017-06-08
申请号：US15324250
申请日：2014-07-08
发明人： Hirohisa Shibayama , Eiji Shiotani , Satoru Sakurai , Kiyokazu Sugiyama , Akira Shimizu , Daisuke Terada , Yoshitsugu Noshi , Yoshito Utsumi
CPC分类号： G06T7/0004 , B05B9/01 , B05B13/06 , B23Q17/24 , B24B33/02 , G01B11/22 , G01B11/30 , G01N21/88 , G01N21/954 , G01N2021/9548 , G01N2201/10 , G01N2201/12 , G06T7/507 , G06T7/62 , G06T2207/30108 , G06T2207/30148
摘要： Provided is a defect detection device capable of measuring the volume of surface defects. The defect detection device includes: an imaging device configured to image an image of an inspection object; a binarization processing unit configured to subject the image to first and second binarization processing by use of different first and second binarization thresholds, so as to calculate first and second sizes for an identical defect in the image; a ratio calculation unit configured to calculate a first ratio of the second size to the first size; and a depth determination unit configured to determine a depth of the defect depending on the first ratio.
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公开(公告)号：US09885311B2
公开(公告)日：2018-02-06
申请号：US14359829
申请日：2012-10-30
发明人： Kazuaki Taniguchi , Yoshiaki Miyamoto , Daisuke Terada , Eiji Shiotani , Yoshitsugu Noshi , Takafumi Watanabe , Kiyokazu Sugiyama , Hirotaka Miwa , Mitsuo Hayashi
摘要： A thermally sprayed coating is formed on an inner surface of a cylinder bore of a cylinder block by using a thermal spray gun. The thermal spray gun is reciprocated along an axial direction in the cylinder bore while being rotated, and injects melted droplets generated by melting a wire made of a ferrous material from a nozzle at its end. At this time, a moving speed of the thermal spray gun along the axial direction into the cylinder bore is made equal-to or larger-than a predetermined value, and the number of reciprocating cycles of the thermal spray gun along the axial direction into the cylinder bore is made equal-to or larger-than a predetermined value.
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公开(公告)号：US09805457B2
公开(公告)日：2017-10-31
申请号：US15324250
申请日：2014-07-08
发明人： Hirohisa Shibayama , Eiji Shiotani , Satoru Sakurai , Kiyokazu Sugiyama , Akira Shimizu , Daisuke Terada , Yoshitsugu Noshi , Yoshito Utsumi
CPC分类号： G06T7/0004 , B05B9/01 , B05B13/06 , B23Q17/24 , B24B33/02 , G01B11/22 , G01B11/30 , G01N21/88 , G01N21/954 , G01N2021/9548 , G01N2201/10 , G01N2201/12 , G06T7/507 , G06T7/62 , G06T2207/30108 , G06T2207/30148
摘要： Provided is a defect detection device capable of measuring the volume of surface defects. The defect detection device includes: an imaging device configured to image an image of an inspection object; a binarization processing unit configured to subject the image to first and second binarization processing by use of different first and second binarization thresholds, so as to calculate first and second sizes for an identical defect in the image; a ratio calculation unit configured to calculate a first ratio of the second size to the first size; and a depth determination unit configured to determine a depth of the defect depending on the first ratio.
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