摘要:
A novel anisotropic plasma etching process for forming patterned silicon nitride (Si.sub.3 N.sub.4) layers with improved critical dimension (CD) control while minimizing the Si.sub.3 N.sub.4 footing at the bottom edge of the Si.sub.3 N.sub.4 pattern is achieved. A pad oxide/silicon nitride layer is deposited on a silicon substrate. A patterned photoresist layer is used as an etching mask for etching the silicon nitride layer. By this invention, a chlorine (Cl.sub.2) breakthrough plasma pre-etch forms a protective polymer layer on the sidewalls of the patterned photoresist and removes residue in the open areas prior to etching the Si.sub.3 N.sub.4. The Si.sub.3 N.sub.4 is then aniso-tropically plasma etched using an etch gas containing SF.sub.6. The polymer layer, formed during the Cl.sub.2 pre-etch, reduces the lateral recessing of the photoresist when the Si.sub.3 N.sub.4 is etched, and results in improved patterned Si.sub.3 N.sub.4 profiles with reduced CD bias, and minimizes Si.sub.3 N.sub.4 footings at the bottom edge of the Si.sub.3 N.sub.4 pattern.
摘要翻译:实现了一种新颖的各向异性等离子体蚀刻工艺,用于在Si 3 N 4图案的底部边缘处最小化Si 3 N 4基脚的同时,形成具有改进的临界尺寸(CD)控制的图案化氮化硅(Si 3 N 4)层。 衬垫氧化物/氮化硅层沉积在硅衬底上。 使用图案化的光致抗蚀剂层作为用于蚀刻氮化硅层的蚀刻掩模。 通过本发明,氯(Cl2)穿透等离子体预蚀刻在图案化光致抗蚀剂的侧壁上形成保护性聚合物层,并且在蚀刻Si 3 N 4之前去除开放区域中的残余物。 然后使用含有SF6的蚀刻气体对Si 3 N 4进行各向异性等离子体蚀刻。 在Cl2预蚀刻期间形成的聚合物层在蚀刻Si 3 N 4时减少了光致抗蚀剂的侧向凹陷,并且导致改善的图案化Si3N4分布,具有降低的CD偏压,并且使Si 3 N 4图案的底部边缘处的Si 3 N 4基底最小化。
摘要:
A method for dry plasma selective etching of a pattern in a silicon nitride dielectric layer formed over a semiconductor substrate employed within a microelectronics fabrication. There is provided a semiconductor substrate having formed thereupon a pad oxide layer over which is formed a silicon nitride dielectric layer. There is formed over the substrate a patterned photoresist etch mask layer. There is then selectively etched the pattern of the photoresist etch mask layer into the silicon nitride layer employing a four-step etching process with three plasma etching environments which include; (1) a “break-through” etching step; (2) a “bulk” etching step to remove a majority of the silicon nitride layer and a “buffer” etching step to remove the remainder of the silicon nitride layer; and (3) an “over-etch” step to complete removal of silicon nitride without excessive etching of underlying material. These steps comprise the selective etching of the patterned silicon nitride layer while maintaining control of critical dimensions, with attenuated microloading and over-etching of underlying material.
摘要:
An improved method for removing a photoresist mask from an etched aluminum pattern after etching the pattern in a chlorine containing plasma has been developed. The method is a five step process, in which the first step is in a microwave generated plasma containing O2 and H2O; the second step is in a microwave generated plasma containing O2 and N2; the third step is in a microwave generated plasma containing H2O; the fourth step is in a microwave generated plasma containing O2 and N2; and the fifth step is in a microwave generated plasma containing H2O. The first step which initiates removal of photoresist while simultaneously beginning the passivation process causes residue-free removal of photoresist following etching of aluminum or aluminum-copper layers in chlorine bearing etchants.
摘要:
A method for forming device features with reduced line end shortening (LES) includes trimming the device feature to achieve the desired sub-ground rule critical dimension during the etch to form the device feature.
摘要:
The present invention provides a method of annealing a semiconductor by applying a temperature-dependant phase switch layer to a semiconductor structure. The temperature-dependant phase switch layer changes phase from amorphous to crystalline at a predetermined temperature. When the semiconductor structure is annealed, electromagnetic radiation passes through the temperature-dependant phase switch layer before reaching the semiconductor structure. When a desired annealing temperature is reached the temperature-dependant phase switch layer substantially blocks the electromagnetic radiation from reaching the semiconductor structure. As a result, the semiconductor is annealed at a consistent temperature across the wafer. The temperature at which the temperature-dependant phase switch layer changes phase can be controlled by an ion implantation process.
摘要:
A transistor having an epitaxial channel and a method for fabricating a semiconductor device having an epitaxial channel, the method including forming a hardmask on a substrate and forming an opening in the hardmask. The opening is geometrically characterized by a long dimension and a short dimension, and the opening is arranged in a predetermined manner relative to the channel region of a transistor. An epitaxial material is formed in the opening that induces strain in substrate regions proximate to the epitaxial material. The epitaxial material is confined to the opening, such that an epitaxial channel is formed. A transistor is fabricated in proximity to the epitaxial channel, such that the strain induced in the substrate provides enhanced transistor performance. By confining the epitaxial material to a predefined channel in the substrate, plastic strain relaxation of the epitaxial material is minimized and a maximum amount of strain is induced in the substrate.
摘要:
A transistor having an epitaxial channel and a method for fabricating a semiconductor device having an epitaxial channel, the method including forming a hardmask on a substrate and forming an opening in the hardmask. The opening is geometrically characterized by a long dimension and a short dimension, and the opening is arranged in a predetermined manner relative to the channel region of a transistor. An epitaxial material is formed in the opening that induces strain in substrate regions proximate to the epitaxial material. The epitaxial material is confined to the opening, such that an epitaxial channel is formed. A transistor is fabricated in proximity to the epitaxial channel, such that the strain induced in the substrate provides enhanced transistor performance. By confining the epitaxial material to a predefined channel in the substrate, plastic strain relaxation of the epitaxial material is minimized and a maximum amount of strain is induced in the substrate.
摘要:
A method for assessing metrology tool accuracy is described. Multi-variable regression is used to define the accuracy of a metrology tool such that the interaction between different measurement parameters is taken into account. A metrology tool under test (MTUT) and a reference metrology tool (RMT) are used to measure a set of test profiles. The MTUT measures the test profiles to generate a MTUT data set for a first measurement parameter. The RMT measures the test profiles to generate RMT data sets for the first measurement parameter, and at least a second measurement parameter. Multi-variable regression is then performed to generate a best-fit plane for the data sets. The coefficient of determination (R2 value) represents the accuracy index of the MTUT.
摘要:
A transistor device structure comprising: a substrate portion formed from a first material; and a source region, a drain region and a channel region formed in said substrate, the source and drain regions comprising a plurality of islands of a second material different from the first material, the islands being arranged to induce a strain in said channel region of the substrate.
摘要:
A transistor having an epitaxial channel and a method for fabricating a semiconductor device having an epitaxial channel, the method including forming a hardmask on a substrate and forming an opening in the hardmask. The opening is geometrically characterized by a long dimension and a short dimension, and the opening is arranged in a predetermined manner relative to the channel region of a transistor. An epitaxial material is formed in the opening that induces strain in substrate regions proximate to the epitaxial material. The epitaxial material is confined to the opening, such that an epitaxial channel is formed. A transistor is fabricated in proximity to the epitaxial channel, such that the strain induced in the substrate provides enhanced transistor performance. By confining the epitaxial material to a predefined channel in the substrate, plastic strain relaxation of the epitaxial material is minimized and a maximum amount of strain is induced in the substrate.