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公开(公告)号：US09544949B2
公开(公告)日：2017-01-10
申请号：US14373587
申请日：2012-01-23
IPC分类号： H05B6/22 , F27D3/00 , H05B6/24 , B22D41/01 , F27B14/06 , H05B6/36 , B22D1/00 , B22D17/00 , B22D17/20 , B22D25/06 , B22D27/15 , B22D41/015
CPC分类号： H05B6/24 , B22D1/00 , B22D17/007 , B22D17/2023 , B22D17/2038 , B22D17/2053 , B22D25/06 , B22D27/15 , B22D41/01 , B22D41/015 , C22C1/002 , C22C45/001 , C22C45/003 , C22C45/10 , F27B14/063 , H05B6/36 , H05B6/367 , Y02P10/253
摘要： Vessels used for melting material to be injection molded to form a part are described. One vessel has a body formed from a plurality of elongate segments configured to be electrically isolated from each other and with a melting portion for melting meltable material therein. Material can be provided between adjacent segments. An induction coil can be used to melt the material in the body. Other vessels have a body with an embedded induction coil therein. The embedded coil can be configured to surround the melting portion, or can be positioned below and/or adjacent the melting portion, so that meltable material is melted. The vessels can be used to melt amorphous alloys, for example.
摘要翻译： 描述了用于熔化注塑成型以形成零件的材料的容器。 一个容器具有由多个细长部分形成的主体，该多个细长部分被构造为彼此电隔离并且具有熔化部分，用于在其中熔化可熔化材料。 可以在相邻段之间提供材料。 感应线圈可用于熔化身体中的材料。 其他容器具有在其中具有嵌入式感应线圈的主体。 嵌入式线圈可以构造成围绕熔化部分，或者可以位于熔化部分的下方和/或相邻处，使得可熔融材料熔化。 例如，容器可用于熔化非晶合金。
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公开(公告)号：US20140369375A1
公开(公告)日：2014-12-18
申请号：US14373587
申请日：2012-01-23
CPC分类号： H05B6/24 , B22D1/00 , B22D17/007 , B22D17/2023 , B22D17/2038 , B22D17/2053 , B22D25/06 , B22D27/15 , B22D41/01 , B22D41/015 , C22C1/002 , C22C45/001 , C22C45/003 , C22C45/10 , F27B14/063 , H05B6/36 , H05B6/367 , Y02P10/253
摘要： Disclosed are vessels used for melting material to be injection molded to form a part. One vessel has a body formed from a plurality of elongate segments configured to be electrically isolated from each other and with a melting portion for melting meltable material therein. Material can be provided between adjacent segments. An induction coil can be used to melt the material in the body. Other vessels have a body with an embedded induction coil therein. The embedded coil can be configured to surround the melting portion, or can be positioned below and/or adjacent the melting portion, so that meltable material is melted. The vessels can be used to melt amorphous alloys, for example.
摘要翻译： 公开了用于熔化待注射成型以形成部件的材料的容器。 一个容器具有由多个细长部分形成的主体，所述多个细长部分构造成彼此电隔离并且具有熔化部分，用于在其中熔化可熔化材料。 可以在相邻段之间提供材料。 感应线圈可用于熔化身体中的材料。 其他容器具有在其中具有嵌入式感应线圈的主体。 嵌入式线圈可以构造成围绕熔化部分，或者可以位于熔化部分的下方和/或相邻处，使得可熔融材料熔化。 例如，容器可用于熔化非晶合金。
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公开(公告)号：US09955533B2
公开(公告)日：2018-04-24
申请号：US14374803
申请日：2011-09-20
CPC分类号： H05B6/20 , B29C45/72 , F27B14/061 , F27D11/06 , F27D2099/0015 , Y02P10/253 , Y10T29/4998
摘要： An induction shield is configured to substantially reduce emissions emitted from an induction heat source (e.g., coil) during use. The shield is positioned adjacent to a vessel (e.g., in an injection system) having a melting portion configured to receive meltable material to be melted therein and an induction heat source positioned adjacent the vessel configured to melt the meltable material received in the melting portion of the vessel. The shield may include a tube configuration configured to flow liquid therein to absorb heat emitted from the heat source. The tube configuration can comprise a single tube or multiple tubes. The shield can be positioned adjacent the induction source in a helical manner, for example, or at ends of the vessel. The shield can be used during melting of amorphous alloy and for forming a part.
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公开(公告)号：US09975171B2
公开(公告)日：2018-05-22
申请号：US14386495
申请日：2012-03-22
申请人： Theodore A. Waniuk , Quoc Tran Pham , Joseph Stevick , Sean Timothy O'Keeffe , Christopher D. Prest , Joseph C. Poole
发明人： Theodore A. Waniuk , Quoc Tran Pham , Joseph Stevick , Sean Timothy O'Keeffe , Christopher D. Prest , Joseph C. Poole
CPC分类号： B22D17/203 , B22D17/04 , B22D17/10 , B22D17/14 , B22D17/2023 , B22D17/22 , B22D45/00
摘要： Disclosed are systems and methods for mechanically reducing an amount of the skull material in a finished, molded part formed from amorphous alloy using an injection molding system. Skull material of molten amorphous alloy can be captured in a trap before molding such material. A cavity can be provided in the injection molding system to trap the skull material. For example, the cavity can be provided in the mold, the tip of the plunger rod, or in the transfer sleeve. Alternatively, mixing of molten amorphous alloy can be induced so that skull material is reduced before molding. A plunger and/or its tip can be used to induce mixing (e.g., systematic movement of plunger rod, or a shape of its tip). By minimizing the amount of skull material in the finished, molded part, the quality of the part is increased.
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公开(公告)号：US08459331B2
公开(公告)日：2013-06-11
申请号：US13205374
申请日：2011-08-08
CPC分类号： B22D17/04 , B22D17/14 , B22D17/2038 , B22D17/2227
摘要： Disclosed is a vacuum mold with at least a first plate and a second plate to mold materials (e.g., amorphous alloys), and a method for manufacturing parts using the mold. An ejector mechanism, to eject molded material, is enclosed within an ejector box that is vacuum sealed relative to the plates. An ejector rod for moving the mechanism is also vacuum sealed via a seal in a vacuum feed through opening. Seals are provided between adjacent interfaces of the mold parts (plates and ejector box) to vacuum seal the mold. The mold is connected to at least one vacuum source that applies vacuum pressure thereto via a first vacuum port in a first direction. A second vacuum port may also be provided to apply pressure in a second direction. A vacuum release valve may be connected to the mold to release vacuum pressure applied to the mold.
摘要翻译： 公开了一种具有至少第一板和第二板以模制材料（例如非晶合金）的真空模具，以及用于使用该模具制造零件的方法。 用于喷射模制材料的喷射器机构封装在相对于板真空密封的喷射器箱内。 用于移动机构的推杆也通过密封件在真空进料通孔中进行真空密封。 在模具部件（板和顶出盒）的相邻界面之间设置密封件以真空密封模具。 模具连接到至少一个真空源，其通过第一方向上的第一真空端口向其施加真空压力。 还可以提供第二真空端口以在第二方向上施加压力。 真空释放阀可以连接到模具以释放施加到模具上的真空压力。
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公开(公告)号：US09604279B2
公开(公告)日：2017-03-28
申请号：US14391731
申请日：2012-04-13
IPC分类号： B22D17/20 , B22D17/04 , B22D25/06 , B29C45/00 , C22C45/00 , C22C45/02 , C22C45/10 , B29L31/00
CPC分类号： B22D17/2038 , B22D17/04 , B22D17/2023 , B22D17/203 , B22D25/06 , B29C45/0001 , B29L2031/772 , C22C45/001 , C22C45/003 , C22C45/02 , C22C45/10
摘要： Disclosed is a vessel for melting meltable material having a body with a melting portion configured to receive meltable material to be melted therein and an injection path for injecting the meltable material in molten form after melting (e.g., into a mold). The body has a recess configured to contain the meltable material within the vessel during melting of the material. The vessel is configured for movement between in a first position to restrict entry of molten material into an injection path of the vessel and to contain the material in the recess during melting, and a second position to allow movement of the material in a molten form through the injection path and into the mold (e.g., using a plunger). The vessel can be used in an injection molding system for molding bulk amorphous alloys.
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公开(公告)号：US08858868B2
公开(公告)日：2014-10-14
申请号：US13208800
申请日：2011-08-12
申请人： John Kang , Quoc Tran Pham , Theodore Andrew Waniuk , Sean Timothy O'Keeffe , Joseph W. Stevick
发明人： John Kang , Quoc Tran Pham , Theodore Andrew Waniuk , Sean Timothy O'Keeffe , Joseph W. Stevick
IPC分类号： B22D27/04 , F27B14/06 , B22D17/20 , B22D17/22 , F27B14/20 , B22D17/04 , B22D17/14 , F27B17/00 , F27D9/00 , F27B14/14
CPC分类号： F27B14/061 , B22D17/04 , B22D17/14 , B22D17/2038 , B22D17/2227 , F27B14/063 , F27B14/14 , F27B14/20 , F27B17/00 , F27D9/00
摘要： Disclosed is a temperature regulated vessel, and method for using the same, having a body configured to melt meltable material received therein, and one or more temperature regulating lines within the body configured to flow a liquid therein for regulating a temperature of the meltable material received in the melting portion. The vessel has a poor or low thermally conductive material on one or more of its parts, such as on the melting portion, on exterior surfaces of the body, and/or surrounding the temperature regulating lines to increase melt temperature of the material. The melting portion can also have indentations in its surface, and low thermally conductive material can be provided in the indentations. The vessel can be used to melt amorphous alloys, for example.
摘要翻译： 公开了一种温度调节容器及其使用方法，其具有被配置为熔化容纳在其中的可熔化材料的主体以及主体内的一个或多个温度调节线，其构造成在其内流动液体以调节所接收的可熔化材料的温度 在熔化部分。 容器在其一部分上的一个或多个部分上具有差的或低导热的材料，例如在熔化部分上，在主体的外表面上和/或围绕温度调节线，以增加材料的熔化温度。 熔化部分也可以在其表面上具有凹陷，并且可以在压痕中提供低导热材料。 例如，该容器可用于熔化非晶合金。
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公开(公告)号：US20130037999A1
公开(公告)日：2013-02-14
申请号：US13208800
申请日：2011-08-12
申请人： John KANG , Quoc Tran Pham , Theodore Andrew Waniuk , Sean Timothy O'Keeffe , Joseph W. Stevick
发明人： John KANG , Quoc Tran Pham , Theodore Andrew Waniuk , Sean Timothy O'Keeffe , Joseph W. Stevick
CPC分类号： F27B14/061 , B22D17/04 , B22D17/14 , B22D17/2038 , B22D17/2227 , F27B14/063 , F27B14/14 , F27B14/20 , F27B17/00 , F27D9/00
摘要： Disclosed is a temperature regulated vessel, and method for using the same, having a body configured to melt meltable material received therein, and one or more temperature regulating lines within the body configured to flow a liquid therein for regulating a temperature of the meltable material received in the melting portion. The vessel has a poor or low thermally conductive material on one or more of its parts, such as on the melting portion, on exterior surfaces of the body, and/or surrounding the temperature regulating lines to increase melt temperature of the material. The melting portion can also have indentations in its surface, and low thermally conductive material can be provided in the indentations. The vessel can be used to melt amorphous alloys, for example.
摘要翻译： 公开了一种温度调节容器及其使用方法，其具有被配置为熔化容纳在其中的可熔化材料的主体以及主体内的一个或多个温度调节线，其构造成在其内流动液体以调节所接收的可熔化材料的温度 在熔化部分。 容器在其一部分上的一个或多个部分上具有差的或低导热的材料，例如在熔化部分上，在主体的外表面上和/或围绕温度调节线，以增加材料的熔化温度。 熔化部分也可以在其表面上具有凹陷，并且可以在压痕中提供低导热材料。 例如，该容器可用于熔化非晶合金。
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公开(公告)号：US09996053B2
公开(公告)日：2018-06-12
申请号：US14345883
申请日：2011-09-19
IPC分类号： B21D22/02 , G03H1/00 , C22C1/00 , C22C45/00 , C22C5/02 , C22C5/04 , C22C16/00 , C22C30/02 , C22C45/10 , C22C49/12
CPC分类号： G03H1/0011 , B21D22/022 , C22C1/002 , C22C5/02 , C22C5/04 , C22C16/00 , C22C30/02 , C22C45/00 , C22C45/001 , C22C45/003 , C22C45/10 , C22C49/12 , Y10T428/12993
摘要： Embodiments herein relate to forming nano- and/or micro-replication directly embossed in a bulk solidifying amorphous alloy comprising a metal alloy by superplastic forming of the bulk solidifying amorphous alloy at a temperature greater than a glass transition temperature (Tg) of the metal alloy.
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10.发明申请公开(公告)号：US20140284019A1
公开(公告)日：2014-09-25
申请号：US14348390
申请日：2011-09-30
申请人： John Kang , Sean Timothy O'Keeffe , Tran Quoc Pham , Michael Blaine Deming , Theodore Andrew Waniuk
发明人： John Kang , Sean Timothy O'Keeffe , Tran Quoc Pham , Michael Blaine Deming , Theodore Andrew Waniuk
CPC分类号： B22D17/14 , B22D17/04 , B22D17/2023 , B22D17/203 , B22D17/2038 , B22D17/28
摘要： Disclosed is an injection molding system including a plunger rod and a melt zone that are provided in-line and on a horizontal axis. The plunger rod is moved in a horizontal direction through the melt zone to move molten material into a mold. The melt zone can have a vessel that is configured to receive the plunger therethrough. A transfer sleeve provided between the vessel and the mold and/or an inlet into a mold can also be horizontally in line with the plunger. The injection molding system can perform the melting and molding processes under a vacuum.
摘要翻译： 公开了一种注射成型系统，其包括柱塞杆和熔体区域，所述柱塞杆和熔体区域设置成在线和水平轴线上。 柱塞杆在水平方向上移动通过熔体区域，以将熔融材料移动到模具中。 熔体区域可以具有构造成通过其容纳柱塞的容器。 设置在容器和模具之间的转移套筒和/或进入模具的入口也可以水平地与柱塞一致。 注射成型系统可以在真空下进行熔融和成型过程。
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