摘要:
A beta-phase NiAl overlay coating containing a dispersion of ceramic particles and a process for depositing the overlay coating. If the coating is used to adhere a thermal barrier coating (TBC), the TBC exhibits improved spallation resistance as a result of the dispersion of ceramic particles having a dispersion-strengthening effect on the overlay coating. The overlay coating contains at least one reactive element and is deposited so that the some of the reactive element deposits as the ceramic particles dispersed in the overlay coating.
摘要:
An overlay coating for articles used in hostile thermal environments. The coating has a predominantly gamma prime-phase nickel aluminide (Ni3Al) composition suitable for use as an environmental coating and as a bond coat for a thermal barrier coating. The coating has a composition of, by weight, at least 6% to about 15% aluminum, about 2% to about 5% chromium, optionally one or more reactive elements in individual or combined amounts of up to 4%, optionally up to 2% silicon, optionally up to 60% of at least one platinum group metal, and the balance essentially nickel. A thermal-insulating ceramic layer may be deposited on the coating.
摘要翻译:用于敌对热环境中的物品的覆盖涂层。 该涂层主要具有适合用作环境涂层和用作热障涂层的粘合涂层的γ初始相铝酸镍(Ni 3 Al 3 Al)组合物。 该涂层具有按重量计至少6%至约15%的铝,约2%至约5%的铬,任选的一种或多种反应性元素的组合物,其个体或组合量可达4%,任选至多2 %硅,任选至多60%的至少一种铂族金属,余量基本上为镍。 绝热陶瓷层可以沉积在涂层上。
摘要:
An article and TBC coating system thereon that in combination exhibit significantly improved spallation resistance. The article comprises a substrate formed of a metal alloy containing ruthenium and one or more refractory elements (e.g., tantalum, tungsten, molybdenum, rhenium, hafnium, etc.). The substrate is protected by a coating system comprising an aluminum-containing bond coat on the surface of the substrate and a ceramic coating bonded to the substrate by the bond coat. The bond coat, preferably an aluminide, is deposited so as to be substantially free of ruthenium, though ruthenium is present in the bond coat as a result of diffusion from the substrate into the bond coat.
摘要:
An article for use in hostile thermal environments, such as a component of a gas turbine engine. The article includes a nickel-base superalloy substrate that is prone to formation of a deleterious secondary reaction zone (SRZ), and an overlay coating having a predominantly gamma prime-phase nickel aluminide (Ni3Al) composition suitable for use as an environmental coating, including a bond coat for a thermal barrier coating. The coating comprises a chromium-containing nickel aluminide intermetallic overlay coating of predominantly the gamma prime phase, in which aluminum is present in the coating in an amount approximately equal to the aluminum content of the superalloy substrate so as to inhibit diffusion of aluminum from the overlay coating into the superalloy substrate.
摘要翻译:用于敌对热环境中的物品,例如燃气轮机的部件。 该制品包括易于形成有害的次级反应区(SRZ)的镍基超级合金基材和具有主要为γ原相镍铝化合物(Ni 3 Al 3 Al)组成的覆盖涂层 适合用作环境涂层,包括用于热障涂层的粘合涂层。 该涂层包括主要为γ'相的含铬镍铝金属间覆盖涂层,其中铝在涂层中的含量约等于超级合金基材的铝含量,从而抑制铝从覆盖层的扩散 涂覆到超合金基材中。
摘要:
A nickel-base alloy that exhibits a desirable balance of mechanical properties, environmental properties, and microstructural stability suitable for gas turbine engine applications. The nickel-base alloy is in the form of a single-crystal casting consisting of, by weight, 5.75% to 6.5% aluminum, 4% to 5% tantalum, 2% to 6% chromium, 5.5% to 7% tungsten, 1.5% to 3% molybdenum, 4% to 5% rhenium, up to 1.0% niobium, 10% to 16% cobalt, up to 1% titanium, 0.01% to 0.05% carbon, up to 0.005% boron, up to 0.01% yttrium, 0.5% to 1.0% hafnium, the balance nickel and incidental impurities. The alloy has a density of not more than 0.320 lbs/in3 (about 8.87 g/cm3), and contains a combined amount of aluminum, tungsten, molybdenum, niobium, titanium, and hafnium specified relative to the combined amount of tantalum and rhenium.
摘要:
An article includes a substantially single crystal piece having a composition consisting essentially of, in weight percent, from 0.4 to 6.5 percent ruthenium, from 3 to 8 percent rhenium, from 5.8 to 10.7 percent tantalum, from 4.25 to 17.0 percent cobalt, from 0.1 to 2.0 percent hafnium, from 0.02 to 0.4 percent carbon, from 0.001 to 0.005 percent boron, from 0 to 0.02 percent yttrium, from 1 to 4 percent molybdenum, from 1.25 to 10 percent chromium, from 0.5 to 2.0 percent niobium, from 0.05 to 0.5 percent zirconium, from 5.0 to 6.6 percent aluminum, from 0 to 2.0 percent titanium, from 3.0 to 7.5 percent tungsten, and from 0.1 to 6 percent of platinum, iridium, rhodium, and palladium, and combinations thereof, balance nickel and incidental impurities.
摘要翻译:一种制品包括基本上单晶片,其组成基本上由重量百分比组成,钌含量为henium henium henium henium henium henium henium henium henium henium henium henium henium henium henium henium henium henium henium henium henium henium henium henium henium r r r r r r r r r r r r r r r 2.0%的铪,0.02〜0.4%的碳,0.001〜0.005%的硼,0〜0.02%的钇,1〜4%的钼,1.25〜10%的铬,0.5〜2.0%的铌,0.05〜0.5 的锆,5.0至6.6%的铝,0至2.0%的钛,3.0至7.5%的钨和0.1至6%的铂,铱,铑和钯及其组合,才能平衡镍和杂质。
摘要:
A method for forming an aluminide coating on a turbine engine component having an external surface and an internal cavity defined by an internal surface that is connected to the external surface by at least one hole. The method is conducted in a vapor coating container having a hollow interior coating chamber, and includes the steps of loading the coating chamber with the component to be coated; flowing a tri-alkyl aluminum coating gas into the loaded coating chamber at a specified temperature, pressure, and time to deposit an aluminum coating on the external and internal surfaces of the component; and heating the component in a nonoxidizing atmosphere at a specified temperature and time to form an aluminide coating on the external and internal surfaces. The coated component is typically then maintained at an elevated temperature in the presence of oxygen to form an oxide coating on the external and internal surfaces of the component. In one embodiment, the turbine engine component is a turbine engine blade having an external surface and an internal cooling cavity having an internal surface that is connected to the external surface by cooling holes.
摘要:
A superalloy article has a composition consisting essentially of, in weight percent, from about 4 to about 12 percent cobalt, from about 3.5 to about 7 percent tungsten, from about 2 to about 9 percent chromium, from about 0.5 to about 4.5 percent tantalum, from about 5.5 to about 7.5 percent aluminum, from 0 to about 5.5 percent rhenium, from about 0.1 to about 1.2 percent titanium, from 0 to about 3 percent molybdenum, from 0 to about 3 percent ruthenium, from about 0.5 to about 2 percent columbium, about 0.01 percent maximum boron, about 0.07 percent maximum carbon, from about 0.3 to about 1 percent hafnium, about 0.01 percent maximum zirconium, about 0.03 percent maximum yttrium, from 0 to about 0.5 percent vanadium, about 0.01 percent maximum cerium, and about 0.01 percent maximum lanthanum, balance nickel and impurity elements. The article is preferably substantially a single crystal or oriented polycrystal in a shape such as a gas turbine blade.
摘要:
A thermal barrier coating and deposition process for a component intended for use in a hostile thermal environment, such as the turbine, combustor and augmentor components of a gas turbine engine. The TBC has a first coating portion on at least a first surface portion of the component. The first coating portion is formed of a ceramic material to have at least an inner region, at least an outer region overlying the inner region, and a columnar microstructure whereby the inner and outer regions comprise columns of the ceramic material. The columns of the inner region are more closely spaced than the columns of the outer region so that the inner region of the first coating portion is denser than the outer region of the first coating portion, wherein the higher density of the inner region promotes the impact resistance of the first coating portion.
摘要:
A coated article is prepared by furnishing a nickel-base article substrate having a free sulfur content of more than 0 but less than about 1 part per million by weight. A protective layer is formed at a surface of the article substrate. The protective layer includes a platinum aluminide diffusion coating. The protective layer may be substantially yttrium-free, or have a controlled amount of yttrium. A ceramic layer may overlie the protective layer.