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公开(公告)号:US12042868B2
公开(公告)日:2024-07-23
申请号:US17336637
申请日:2021-06-02
Inventor: Guodong Zhan , Timothy E. Moellendick , Bodong Li , Chinthaka Pasan Gooneratne , Duanwei He , Jianhui Xu
CPC classification number: B22F7/08 , B22F3/105 , B22F3/14 , B22F5/00 , E21B10/46 , B22F2003/1051 , B22F2003/1054 , B22F2005/001 , B22F2301/15 , B22F2302/10 , B22F2302/406
Abstract: Cutters for a downhole drill bit can be formed by providing a catalyst-free synthesized polycrystalline diamond (PCD) having a cross-sectional dimension of at least 8 millimeters; providing a substrate comprising tungsten carbide; and attaching the synthesized PCD to the substrate comprising tungsten carbide to form a PDC cutter.
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公开(公告)号:US20230211414A1
公开(公告)日:2023-07-06
申请号:US17567531
申请日:2022-01-03
Inventor: Guodong Zhan , Jianhui Xu , Timothy E. Moellendick , Duanwei He
CPC classification number: B22F7/008 , B22F7/02 , B22F3/24 , B22F2003/247 , B22F2302/406
Abstract: Methods for forming a polycrystalline diamond compact (PDC) drill bit from catalyst-free synthesized polycrystalline diamonds are described. The polycrystalline diamonds are deposited within a mold. In some cases, a matrix body material is deposited within the mold, and an infiltration process is performed to bond the polycrystalline diamonds to the matrix body material to form the PDC drill bit. In some cases, a drill bit body is formed within the mold, and forming the drill bit body within the mold includes depositing a layer of matrix body material particles within the mold, depositing an adhesive ink within the mold, and curing the adhesive ink. In some cases, a sintering process is performed after forming the drill bit body to remove at least a portion of the adhesive ink and increase a density of the drill bit body to form the PDC drill bit.
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公开(公告)号:US20240308920A1
公开(公告)日:2024-09-19
申请号:US18670975
申请日:2024-05-22
Inventor: Guodong Zhan , Jianhui Xu , Duanwei He , Abrar Alshaikh
IPC: C04B35/5831 , C04B35/645 , E21B10/00
CPC classification number: C04B35/5831 , C04B35/645 , E21B10/00 , C04B2235/386 , C04B2235/427 , C04B2235/604 , C04B2235/6567 , C04B2235/785 , C04B2235/786 , C04B2235/85
Abstract: A method of forming a composite cutter for a downhole drilling tool is described. The method includes: mixing a polycrystalline diamond powder and a cubic boron nitride powder with a molar ratio between 0.1 and 0.9 to form a catalyst-free composite mixture; placing the catalyst-free composite mixture into a mold configured in a shape of a cutter; exposing the catalyst-free composite mixture to an ultra-high-pressure, high-temperature treatment including a pressure between 11 Gigapascals (GPa) and 20 GPa, and a temperature between 1300 Kelvins (K) and 2600 K to form a solid composite body; and cooling the solid composite body to form the composite cutter.
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公开(公告)号:US20230212914A1
公开(公告)日:2023-07-06
申请号:US18182707
申请日:2023-03-13
Inventor: Guodong Zhan , Timothy E. Moellendick , Duanwei He , Jianhui Xu
IPC: E21B10/55 , E21B10/567 , E21B10/573
CPC classification number: E21B10/55 , E21B10/5673 , E21B10/5735
Abstract: Cutters for a downhole drill bit can be formed by providing a catalyst-free synthesized polycrystalline diamond (PCD) having a cross-sectional dimension of at least 8 millimeters; providing a substrate comprising tungsten carbide; and attaching the synthesized PCD to the substrate comprising tungsten carbide to form a PDC cutter.
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公开(公告)号:US20220250989A1
公开(公告)日:2022-08-11
申请号:US17170006
申请日:2021-02-08
Inventor: Guodong Zhan , Jianhui Xu , Duanwei He , Abrar Alshaikh
IPC: C04B35/5831 , C04B35/645 , E21B10/00
Abstract: A method of forming a composite cutter for a downhole drilling tool is described. The method includes: mixing a polycrystalline diamond powder and a cubic boron nitride powder with a molar ratio between 0.1 and 0.9 to form a catalyst-free composite mixture; placing the catalyst-free composite mixture into a mold configured in a shape of a cutter; exposing the catalyst-free composite mixture to an ultra-high-pressure, high-temperature treatment including a pressure between 11 Gigapascals (GPa) and 20 GPa, and a temperature between 1300 Kelvins (K) and 2600 K to form a solid composite body; and cooling the solid composite body to form the composite cutter.
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公开(公告)号:US20240326126A1
公开(公告)日:2024-10-03
申请号:US18739864
申请日:2024-06-11
Inventor: Guodong Zhan , Timothy E. Moellendick , Bodong Li , Chinthaka Pasan Gooneratne , Duanwei He , Jianhui Xu
CPC classification number: B22F7/08 , B22F3/105 , B22F3/14 , B22F5/00 , E21B10/46 , B22F2003/1051 , B22F2003/1054 , B22F2005/001 , B22F2301/15 , B22F2302/10 , B22F2302/406
Abstract: Cutters for a downhole drill bit can be formed by providing a catalyst-free synthesized polycrystalline diamond (PCD) having a cross-sectional dimension of at least 8 millimeters; providing a substrate comprising tungsten carbide; and attaching the synthesized PCD to the substrate comprising tungsten carbide to form a PDC cutter.
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公开(公告)号:US12024470B2
公开(公告)日:2024-07-02
申请号:US17170006
申请日:2021-02-08
Inventor: Guodong Zhan , Jianhui Xu , Duanwei He , Abrar Alshaikh
IPC: C04B35/5831 , C04B35/645 , E21B10/00
CPC classification number: C04B35/5831 , C04B35/645 , E21B10/00 , C04B2235/386 , C04B2235/427 , C04B2235/604 , C04B2235/6567 , C04B2235/785 , C04B2235/786 , C04B2235/85
Abstract: A method of forming a composite cutter for a downhole drilling tool is described. The method includes: mixing a polycrystalline diamond powder and a cubic boron nitride powder with a molar ratio between 0.1 and 0.9 to form a catalyst-free composite mixture; placing the catalyst-free composite mixture into a mold configured in a shape of a cutter; exposing the catalyst-free composite mixture to an ultra-high-pressure, high-temperature treatment including a pressure between 11 Gigapascals (GPa) and 20 GPa, and a temperature between 1300 Kelvins (K) and 2600 K to form a solid composite body; and cooling the solid composite body to form the composite cutter.
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公开(公告)号:US12188342B2
公开(公告)日:2025-01-07
申请号:US18064105
申请日:2022-12-09
Applicant: SAUDI ARABIAN OIL COMPANY
Inventor: Guodong Zhan , Chinthaka P. Gooneratne , Abdulwahab Aljohar , Jianhui Xu , Timothy Eric Moellendick
Abstract: An intelligent drilling system is disclosed. The intelligent drilling system includes an inner drill pipe adapted to rotate around a longitudinal axis in a transversal plane of a wellbore to advance a drill bit during a drilling operation, an external drill string shield surrounding the inner drill pipe and coupled to the inner drill pipe via at least one bearing system, the at least one bearing system adapted to decouple the external drill string shield from a rotational motion of the inner drill pipe in the transversal plane such that the external drill string shield remains substantially stationary during the drilling operation, and an in-situ sensing system disposed on an interior wall of the external drill string shield to measure at least one downhole parameter of the wellbore.
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公开(公告)号:US12146381B2
公开(公告)日:2024-11-19
申请号:US18497569
申请日:2023-10-30
Applicant: SAUDI ARABIAN OIL COMPANY
Inventor: Jothibasu Ramasamy , Chinthaka Pasan Gooneratne , Jianhui Xu
IPC: E21B33/134 , E21B17/10 , E21B29/02 , E21B33/138 , E21B21/00
Abstract: Apparatuses, systems, and methods of use are provided for a drilling stabilizer with chemical compartments within the teeth of the drilling stabilizer. The drilling stabilizer features dissolvable windows that allow chemicals to flow from the chemical compartments into the wellbore. The chemicals released can include cross-linkers or activators, which can react with polymers downhole to generate a plug for fluid loss control.
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公开(公告)号:US11859449B2
公开(公告)日:2024-01-02
申请号:US17643657
申请日:2021-12-10
Applicant: SAUDI ARABIAN OIL COMPANY
Inventor: Bodong Li , Jianhui Xu , Abrar Alshaikh , Chinthaka P. Gooneratne , Guodong Zhan
CPC classification number: E21B47/138 , E21B34/063 , E21B2200/08
Abstract: A downhole sub has a body defined by a wall extending in an axial direction from a first end to a second end. An inner surface of the wall defines a flow path through the downhole sub and an outer surface of the wall defines an outer diameter of the downhole sub. A compartment extends from the outer surface into the wall to having a depth less than a thickness of the wall. A housing may be removably fixed in the compartment. One or more mobile devices may be disposed in the housing. Each of the one or more mobile devices includes a sensor encapsulated in a protective material. A control element may block an opening of the housing, the control element is made of a dissolvable material configured to dissolve at a predetermined depth in a wellbore and release the one or more mobile devices into the wellbore.
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