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1.发明申请Contoured mold for forming decouplers for attenuating sound in a vehicle 审中-公开用于形成用于衰减车辆声音的去耦器的轮廓模具公开(公告)号：US20070151658A1
公开(公告)日：2007-07-05
申请号：US11224736
申请日：2005-09-12
CPC分类号： B60R13/083 , Y10T156/1044
摘要： A method of manufacturing an article having controlled density, such as a decoupler for attenuating sound in a vehicle, is disclosed. The method comprises the conveying of material into a mold to form a preform having a shape of the mold, heating the preform to a temperature such that adjacent materials bond to one another upon cooling, and forming the heated preform in the mold into a predetermined three-dimensional configuration. The mold may have a perforated section and at least one panel movably attached to the mold so as to selectively expose portions of the perforated section. The density of the preform may be varied as the at least one panel is moved to expose the perforated section of the mold. A contoured mold for manufacturing articles such as decouplers is also disclosed.
摘要翻译： 公开了制造具有受控密度的制品的方法，例如用于衰减车辆中的声音的解耦器。 该方法包括将材料输送到模具中以形成具有模具形状的预成型件，将预成型件加热到使得相邻材料在冷却时彼此粘合的温度，并将模具中加热的预制件形成为预定的三个 维度配置。 模具可以具有穿孔部分和至少一个可移动地附接到模具的面板，以便选择性地暴露穿孔部分的部分。 当至少一个面板移动以暴露模具的穿孔部分时，预成型件的密度可以变化。 还公开了用于制造诸如去耦器的制品的成型模具。
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公开(公告)号：US20060182935A1
公开(公告)日：2006-08-17
申请号：US11224695
申请日：2005-09-12
IPC分类号： B32B7/02
CPC分类号： B60N3/048 , Y10T428/24628 , Y10T428/24992
摘要： A method of manufacturing an article, such as a decoupler for a vehicle interior trim component, is disclosed. The method comprises the conveying of materials into an enclosure to form a preform having a shape of the enclosure, heating the preform to a temperature such that adjacent materials may bond to one another upon cooling and forming the heated preform into a predetermined three-dimensional configuration via a mold. The enclosure has a perforated portion and at least one panel movable relative to the enclosure so as to selectively expose portions of the perforated portion. The density of the preform may be varied as the at least one panel is moved to expose the perforated portion of the enclosure. A system for manufacturing articles, such as decouplers, of the present invention is also disclosed.
摘要翻译： 公开了一种制造物品的方法，例如用于车辆内部装饰部件的解耦器。 该方法包括将材料输送到外壳中以形成具有外壳形状的预成型件，将预成型件加热到使得相邻材料在冷却并将加热的预成型件形成为预定的三维构型时彼此粘合的温度 通过模具。 外壳具有穿孔部分和至少一个可相对于外壳移动的面板，以便选择性地暴露穿孔部分的部分。 随着至少一个面板被移动以暴露外壳的穿孔部分，预成型件的密度可以变化。 还公开了一种用于制造本发明的诸如去耦器的制品的系统。
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3.发明授权Methods of forming vehicle interior components which include a decoupler layer 有权形成包括解耦器层的车辆内部部件的方法公开(公告)号：US07698817B2
公开(公告)日：2010-04-20
申请号：US11224696
申请日：2005-09-12
IPC分类号： B21D53/88
CPC分类号： B60R13/02 , B60R13/08 , Y10T29/49622 , Y10T29/4998 , Y10T428/24992
摘要： A method of manufacturing an article such as vehicle interior trim component including a decoupler layer is disclosed. The method comprises the conveying of materials into an enclosure to form a preform having a shape of the enclosure, heating the preform to a temperature such that adjacent materials may bond to one another upon cooling and forming the heated preform into a predetermined three-dimensional decoupler configuration via a mold. The enclosure has a perforated portion and at least one panel movable relative to the enclosure so as to selectively expose portions of the perforated portion. The density of the preform may be varied as the at least one panel is moved to expose the perforated portion of the enclosure. A system for manufacturing articles such as a vehicle interior trim component including a decoupler layer is also disclosed.
摘要翻译： 公开了一种制造诸如包括解耦器层的车辆内饰件的制品的方法。 该方法包括将材料输送到外壳中以形成具有外壳形状的预成型件，将预成型件加热到使得相邻材料在冷却和将加热的预制件形成预定的三维解耦器之后彼此粘合的温度 通过模具配置。 外壳具有穿孔部分和至少一个可相对于外壳移动的面板，以便选择性地暴露穿孔部分的部分。 随着至少一个面板被移动以暴露外壳的穿孔部分，预成型件的密度可以变化。 还公开了一种用于制造诸如包括解耦器层的车辆内饰件的制品的系统。
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4.发明申请Methods of forming vehicle interior components which include a decoupler layer 有权形成包括解耦器层的车辆内部部件的方法公开(公告)号：US20060208378A1
公开(公告)日：2006-09-21
申请号：US11224696
申请日：2005-09-12
IPC分类号： B29C39/00
CPC分类号： B60R13/02 , B60R13/08 , Y10T29/49622 , Y10T29/4998 , Y10T428/24992
摘要： A method of manufacturing an article such as vehicle interior trim component including a decoupler layer is disclosed. The method comprises the conveying of materials into an enclosure to form a preform having a shape of the enclosure, heating the preform to a temperature such that adjacent materials may bond to one another upon cooling and forming the heated preform into a predetermined three-dimensional decoupler configuration via a mold. The enclosure has a perforated portion and at least one panel movable relative to the enclosure so as to selectively expose portions of the perforated portion. The density of the preform may be varied as the at least one panel is moved to expose the perforated portion of the enclosure. A system for manufacturing articles such as a vehicle interior trim component including a decoupler layer is also disclosed.
摘要翻译： 公开了一种制造诸如包括解耦器层的车辆内饰件的制品的方法。 该方法包括将材料输送到外壳中以形成具有外壳形状的预成型件，将预成型件加热到使得相邻材料在冷却和将加热的预制件形成预定的三维解耦器之后彼此粘合的温度 通过模具配置。 外壳具有穿孔部分和至少一个可相对于外壳移动的面板，以便选择性地暴露穿孔部分的部分。 随着至少一个面板被移动以暴露外壳的穿孔部分，预成型件的密度可以变化。 还公开了一种用于制造诸如包括解耦器层的车辆内饰件的制品的系统。
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5.发明申请公开(公告)号：US20060208379A1
公开(公告)日：2006-09-21
申请号：US11224727
申请日：2005-09-12
IPC分类号： B29C39/00
CPC分类号： B29C43/006 , B29C43/04 , B29C43/08
摘要： A method of manufacturing an article having controlled density, such as a decoupler for a vehicle interior trim component, is disclosed which uses an indexing, preferably rotary, apparatus. The method comprises the conveying of materials, preferably fibers, into an enclosure to form a preform having a shape of the enclosure, transferring the preform to a mold on an indexing apparatus where the preform is heated to a temperature such that adjacent fibers bond to one another upon cooling, and moving the mold to a press where the heated preform is molded into a predetermined three-dimensional decoupler configuration. The enclosure has a perforated portion and at least one panel movable relative to the enclosure so as to selectively expose portions of the perforated portion. The density of the preform may be varied as the at least one panel is removed to expose the perforated portion of the enclosure.
摘要翻译： 公开了一种制造具有受控密度的制品的方法，例如用于车辆内部装饰部件的解耦器，其使用分度优选旋转的装置。 该方法包括将材料（优选纤维）输送到外壳中以形成具有外壳形状的预成型件，将预成型件转移到分度设备上的模具上，其中预成型件被加热到使得相邻纤维粘结到一个 另一个在冷却时，并且将模具移动到压力机，其中加热的预成型件被模制成预定的三维解耦器配置。 外壳具有穿孔部分和至少一个可相对于外壳移动的面板，以便选择性地暴露穿孔部分的部分。 当移除至少一个面板以露出外壳的穿孔部分时，预成型件的密度可以变化。
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公开(公告)号：US06802389B2
公开(公告)日：2004-10-12
申请号：US10011103
申请日：2001-12-07
申请人： Graham Tompson , Surendra Khambete , Fred Skidmore , Bill Griffin
发明人： Graham Tompson , Surendra Khambete , Fred Skidmore , Bill Griffin
IPC分类号： D04H316
CPC分类号： B29C43/18 , B29C43/00 , B29C43/146 , B29K2105/06 , B29K2105/0854 , B29K2105/256 , B29L2031/3005 , B29L2031/3041 , B29L2031/58 , B32B5/02 , B32B5/14 , B32B5/26 , B60N3/042 , D04H1/4374 , D04H1/54 , D04H1/541 , D04H1/558 , G10K11/168
摘要： Sound attenuating laminates, and methods of making the same, are provided. Heat is applied to a surface of a non-woven, fibrous layer of material to form a stratum of melted fibers having a density greater than that of the remainder of the fibrous layer. The density of the melted fibers is effective in attenuating noise traversing the fibrous layer of material. Upholstery material, such as carpeting, is attached to the surface of the heated fibrous layer. The fibrous layer and upholstery material are then subjected to compressive molding pressure to obtain a desired shape. The compressive molding pressure may further tune the sound attenuating properties of the fibrous layer by selectively changing the densities of portions of the fibrous layer.
摘要翻译： 提供声衰减层压板及其制造方法。 将热量施加到无纺纤维材料层的表面上，以形成密度大于纤维层其余部分的熔融纤维层。 熔融纤维的密度有效地衰减穿过纤维层材料的噪声。 装饰材料如地毯附着在加热的纤维层的表面上。 然后将纤维层和装饰材料进行压缩成型压力以获得所需的形状。 压缩成型压力可以通过选择性地改变纤维层的部分的密度来进一步调节纤维层的声音衰减特性。
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7.发明授权Sound attenuating composite articles incorporating scrim material and methods of making same 有权含有稀松布材料的声衰减复合制品及其制造方法公开(公告)号：US06631785B2
公开(公告)日：2003-10-14
申请号：US10028192
申请日：2001-12-20
IPC分类号： E04B182
CPC分类号： G10K11/168 , B32B11/04 , B60R13/0815 , B60R13/083
摘要： Sound attenuating composite articles for use within vehicles as floor coverings and other interior trim components are provided. A sound attenuating composite article includes a damping layer, decoupler layer, scrim/web layer, and a porous upholstery material sandwiched together. The damping layer has a thickness of less than about 5 mm and is configured to be attached to a surface of a panel of a vehicle (e.g., a sheet metal or polymeric component of a vehicle, such as a floor panel, door panel, etc.) in face-to-face contacting relationship therewith. The decoupler layer has a thickness of less than about 70 mm and is attached to a surface of the damping layer in face-to-face contacting relationship. The scrim/web layer has a thickness of less than or equal to about two millimeters (2 mm). The porous upholstery material (e.g., carpeting) is attached to a surface of the scrim/web layer of material in face-to-face contacting relationship therewith.
摘要翻译： 提供了用作车辆内的地面覆盖物和其他内饰件的声衰减复合制品。 声衰减复合制品包括阻尼层，去耦层，稀松布/纤维网层和夹在一起的多孔内饰材料。 阻尼层具有小于约5mm的厚度，并且被构造成附接到车辆的面板的表面（例如，车辆的金属板或聚合物部件，例如地板镶板，门板等） ）与其面对面接触关系。 去耦器层具有小于约70mm的厚度，并且以面对面的接触关系附接到阻尼层的表面。 稀松布/腹板层具有小于或等于约2毫米（2mm）的厚度。 多孔的装饰材料（例如地毯）以与其面对面接触的关系连接到材料的稀松布/纤维网层的表面上。
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公开(公告)号：US07537818B2
公开(公告)日：2009-05-26
申请号：US10508101
申请日：2004-06-07
CPC分类号： B32B5/26 , B32B3/10 , B32B5/022 , B32B5/06 , B32B5/24 , B32B7/12 , B32B2307/10 , B32B2471/02 , B60N3/048 , B60R13/08 , B60R13/0815 , B60R13/083 , D06N7/0076 , D06N7/0081 , D06N2203/042 , D06N2209/025 , D06N2213/063 , Y10T428/23979 , Y10T428/23986 , Y10T428/24273 , Y10T428/24298 , Y10T428/24322 , Y10T428/24331 , Y10T442/659 , Y10T442/666 , Y10T442/667
摘要： Acoustically absorptive carpeting includes a primary layer of fibrous material with yarn tufts extending outwardly therefrom and a secondary layer of thermoplastic material that forms a carpet backing. The carpet backing is rendered porous. A substrate of porous material is attached to the carpet backing. The substrate includes a layer of fine fibrous material attached to a layer of coarse fibrous material. The layers of fine and coarse fibrous material each have respective different acoustic impedances. The layer of coarse fibrous material has fibers in an open, loose configuration. The carpet backing is bonded to the layer of coarse fibrous material with a thermoplastic adhesive material such that the thermoplastic adhesive material encapsulates individual fibers of the layer of coarse fibrous material without extending therebetween.
摘要翻译： 吸声地毯包括具有从其向外延伸的纱线簇的纤维材料的主层和形成地毯背衬的热塑性材料的第二层。 地毯背衬呈多孔状。 多孔材料的基底附着到地毯背衬上。 衬底包括附着到粗纤维材料层的细纤维材料层。 精细和粗糙的纤维材料层各自具有各自不同的声阻抗。 粗纤维材料层具有开放松散构型的纤维。 地毯背衬用热塑性粘合剂材料粘合到粗纤维材料层上，使得热塑性粘合剂材料封装粗纤维材料层的单个纤维而不在其间延伸。
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公开(公告)号：US07055649B2
公开(公告)日：2006-06-06
申请号：US10929289
申请日：2004-08-30
申请人： Graham Tompson , Surendra Khambete , Fred Skidmore , Bill Griffin
发明人： Graham Tompson , Surendra Khambete , Fred Skidmore , Bill Griffin
CPC分类号： B29C43/18 , B29C43/00 , B29C43/146 , B29K2105/06 , B29K2105/0854 , B29K2105/256 , B29L2031/3005 , B29L2031/3041 , B29L2031/58 , B32B5/02 , B32B5/14 , B32B5/26 , B60N3/042 , D04H1/4374 , D04H1/54 , D04H1/541 , D04H1/558 , G10K11/168
摘要： Sound attenuating laminates, and methods of making the same, are provided. Heat is applied to a surface of a non-woven, fibrous layer of material to form a stratum of melted fibers having a density greater than that of the remainder of the fibrous layer. The density of the melted fibers is effective in attenuating noise traversing the fibrous layer of material. Upholstery material, such as carpeting, is attached to the surface of the heated fibrous layer. The fibrous layer and upholstery material are then subjected to compressive molding pressure to obtain a desired shape. The compressive molding pressure may further tune the sound attenuating properties of the fibrous layer by selectively changing the densities of portions of the fibrous layer.
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公开(公告)号：US20050023080A1
公开(公告)日：2005-02-03
申请号：US10929289
申请日：2004-08-30
申请人： Graham Tompson , Surendra Khambete , Fred Skidmore , Bill Griffin
发明人： Graham Tompson , Surendra Khambete , Fred Skidmore , Bill Griffin
IPC分类号： B60R13/08 , B29C43/14 , B32B5/02 , B32B5/14 , B32B5/26 , B60N3/04 , D04H1/54 , D04H13/00 , G10K11/16 , G10K11/162 , G10K11/168 , F01N1/00 , E04B1/82 , E04B1/84 , E04B2/02 , G01K1/00
CPC分类号： B29C43/18 , B29C43/00 , B29C43/146 , B29K2105/06 , B29K2105/0854 , B29K2105/256 , B29L2031/3005 , B29L2031/3041 , B29L2031/58 , B32B5/02 , B32B5/14 , B32B5/26 , B60N3/042 , D04H1/4374 , D04H1/54 , D04H1/541 , D04H1/558 , G10K11/168
摘要： Sound attenuating laminates, and methods of making the same, are provided. Heat is applied to a surface of a non-woven, fibrous layer of material to form a stratum of melted fibers having a density greater than that of the remainder of the fibrous layer. The density of the melted fibers is effective in attenuating noise traversing the fibrous layer of material. Upholstery material, such as carpeting, is attached to the surface of the heated fibrous layer. The fibrous layer and upholstery material are then subjected to compressive molding pressure to obtain a desired shape. The compressive molding pressure may further tune the sound attenuating properties of the fibrous layer by selectively changing the densities of portions of the fibrous layer.
摘要翻译： 提供声衰减层压板及其制造方法。 将热量施加到无纺纤维材料层的表面上，以形成密度大于纤维层其余部分的熔融纤维层。 熔融纤维的密度有效地衰减穿过纤维层材料的噪声。 装饰材料如地毯附着在加热的纤维层的表面上。 然后将纤维层和装饰材料进行压缩成型压力以获得所需的形状。 压缩成型压力可以通过选择性地改变纤维层的部分的密度来进一步调节纤维层的声音衰减特性。
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