公开(公告)号：US20230272512A1

公开(公告)日：2023-08-31

申请号：US18112238

申请日：2023-02-21

Applicant: TDK CORPORATION

Inventor： Satoko MORI ,  Hajime AMANO ,  Kazuhiro YOSHIDOME ,  Hiroyuki MATSUMOTO

IPC: C22C38/10 ,  H01F1/147

CPC classification number: C22C38/10 ,  H01F1/14733 ,  C22C2202/02

Abstract: A nanogranular magnetic film comprises a structure including first phases comprised of nano-domains dispersed in a second phase. A ratio of a volume of the first phases to a total volume of the first phases and the second phase is 65% or less. A largest one of A(Fe1)/A(Fe2), A(Co1)/A(Co2), and A(Ni1)/A(Ni2) has a value of 1.20 or more and 8.00 or less, provided that a percentage of Fe in the first phases is A(Fe1), a percentage of Fe in the second phase is A(Fe2), a percentage of Co in the first phases is A(Co1), a percentage of Co in the second phase is A(Co2), a percentage of Ni in the first phases is A(Ni1), and a percentage of Ni in the second phase is A(Ni2). The first phases comprised of the nano-domains have an average size of 2 nm or more and 30 nm or less.

公开(公告)号：US20180218811A1

公开(公告)日：2018-08-02

申请号：US15880859

申请日：2018-01-26

Applicant: TDK CORPORATION

Inventor： Akihiro HARADA ,  Hiroyuki MATSUMOTO ,  Kenji HORINO ,  Kazuhiro YOSHIDOME ,  Akito HASEGAWA ,  Hajime AMANO ,  Kensuke ARA ,  Seigo TOKORO

IPC: H01F1/153 ,  H01F1/00 ,  H01F27/255

CPC classification number: H01F1/15325 ,  H01F1/0045 ,  H01F1/15333 ,  H01F27/255 ,  H01F41/0226

Abstract: A soft magnetic alloy comprising a main component having a compositional formula of ((Fe(1−(α+β))X1αX2β)(1−(a+b))MaBb)1−cCc, and a sub component including P, S and Ti, wherein X1 is selected from the group Co and Ni, X2 is selected from the group Al, Mn, Ag, Zn, Sn, As, Sb, Bi, and rare earth elements, “M” is one or more selected from the group Nb, Hf, Zr, Ta, Mo, W, and V, 0.030≤a≤0.14, 0.005≤b≤0.20, 0≤c≤0.040, α≥0, β≥0, and 0≤α+β≤0.50 are satisfied, when magnetic alloy is 100 wt %, P is 0.001 to 0.050 wt %, S is 0.001 to 0.050 wt %, and Ti is 0.001 to 0.080 wt %, and when a value obtained by dividing P by S is P/S, then P/S satisfies 0.10≤P/S≤10.

公开(公告)号：US20180122543A1

公开(公告)日：2018-05-03

申请号：US15794578

申请日：2017-10-26

Applicant: TDK CORPORATION

Inventor： Akihiro HARADA ,  Hiroyuki MATSUMOTO ,  Kenji HORINO ,  Kazuhiro YOSHIDOME ,  Akito HASEGAWA ,  Hajime AMANO ,  Kensuke ARA ,  Masahito KOEDA ,  Seigo TOKORO

IPC: H01F1/153 ,  C22C45/02

Abstract: A soft magnetic alloy including a composition having a formula of ((Fe(1−(α+β))X1αX2β)(1−(a+b+d+e))MaBbCrdCue)1−fCf. X1 is one or more elements selected from a group of Co and Ni. X2 is one or more elements selected from a group of W, Al, Mn, Ag, Zn, Sn, As, Sb, Bi, N, O, and rare earth elements. M is one or more elements selected from a group of Nb, Hf, Zr, Ta, Ti, Mo, and V. 0.030≤a≤0.14, 0.028≤b≤0.15, 0.005≤d≤0.020, 0

公开(公告)号：US20250066889A1

公开(公告)日：2025-02-27

申请号：US18724660

申请日：2022-08-31

Applicant: TDK CORPORATION

Inventor： Kensuke ARA ,  Hajime AMANO ,  Kazuhiro YOSHIDOME ,  Takuya TSUKAHARA

IPC: C22C38/10 ,  C22C38/00 ,  C22C38/02 ,  C22C38/04 ,  C22C38/12 ,  C22C38/14 ,  C22C38/30 ,  C22C38/32

Abstract: This soft magnetic alloy contains Fe, Co, and at least one selected from among M and X. M is at least one selected from among Ti, V, Cr, Zr, Nb, Mo, Hf, Ta, and W. X is at least one selected from among Si, B, C and P. A volume ratio of a portion in which both the content of Fe and the total content of M and X fall within specific ranges have a specific relationship with a volume ratio of a portion in which both the content of Co and the total content of M and X fall within specific ranges

公开(公告)号：US20220235446A1

公开(公告)日：2022-07-28

申请号：US17614397

申请日：2020-03-26

Applicant: TDK CORPORATION

Inventor： Hajime AMANO ,  Kazuhiro YOSHIDOME ,  Hiroyuki MATSUMOTO

IPC: C22C45/02 ,  H01F1/153

Abstract: A soft magnetic alloy having high saturation magnetic flux density Bs and low coercivity Hc, and a composition having formula (Fe(1−(α+β))X1αX2β)(1−(a+b+c))MaCbX3c; X1 represents one selected from the group of Co and Ni; X2 represents one selected from the group of Al, Mn, Ag, Zn, Sn, As, Sb, Cu, Cr, Bi, N, O, S, and rare earth elements; M represents one selected from the group of Ta, V, Zr, Hf, Ti, Nb, Mo, and W; X3 represents one selected from the group of P, B, Si, and Ge; and 0≤a≤0.140, 0.005≤b≤0.200, 0

公开(公告)号：US20210062308A1

公开(公告)日：2021-03-04

申请号：US16643981

申请日：2018-05-17

Applicant: TDK CORPORATION

Inventor： Akihiro HARADA ,  Hiroyuki MATSUMOTO ,  Kenji HORINO ,  Kazuhiro YOSHIDOME ,  Akito HASEGAWA ,  Hajime AMANO ,  Kensuke ARA ,  Seigo TOKORO ,  Masakazu HOSONO ,  Takuma NAKANO ,  Satoko MORI

IPC: C22C38/16 ,  H01F1/153 ,  C22C38/02 ,  C22C38/00 ,  C22C38/14 ,  C22C38/12 ,  C22C38/10 ,  C22C38/08

Abstract: Provided is a soft magnetic alloy having a composition of a compositional formula (Fe(1−(α+β))X1αX2β)(1−(a+b+c+d+e))PaCbSicCudMe. X1 is one or more selected from a group consisting of Co and Ni, X2 is one or more selected from a group consisting of Al, Mn, Ag, Zn, Sn, As, Sb, Bi, N, 0, and rare earth elements, and M is one or more selected from the group consisting of Nb, Hf, Zr, Ta, Ti, Mo, W and V. 0.050≤a≤0.17, 0

公开(公告)号：US20190279799A1

公开(公告)日：2019-09-12

申请号：US16296378

申请日：2019-03-08

Applicant: TDK CORPORATION

Inventor： Masakazu HOSONO ,  Kenji HORINO ,  Hiroyuki MATSUMOTO ,  Kazuhiro YOSHIDOME ,  Akito HASEGAWA ,  Hajime AMANO ,  Isao NAKAHATA

IPC: H01F1/24 ,  H01F1/153 ,  H01F27/255

Abstract: A soft magnetic alloy powder includes a plurality of soft magnetic alloy particles of a soft magnetic alloy represented by a composition formula (Fe(1−(α+β))X1αX2β)(1−(a+b+c+d+e))MaBbPcSidCe, wherein X represents Co and/or Ni; X2 represents at least one selected from the group consisting of Al, Mn, Ag, Zn, Sn, As, Sb, Cu, Cr, Bi, N, O, and rare earth elements; M represents at least one selected from the group consisting of Nb, Hf, Zr, Zr, Ta, Mo, W, and V; 0.020≤a≤0.14, 0.020

公开(公告)号：US20190237229A1

公开(公告)日：2019-08-01

申请号：US16260715

申请日：2019-01-29

Applicant: TDK CORPORATION

Inventor： Kazuhiro YOSHIDOME ,  Hiroyuki MATSUMOTO ,  Kenji HORINO ,  Akito HASEGAWA ,  Syota GOTO ,  Masakazu HOSONO ,  Hajime AMANO ,  Isao NAKAHATA

IPC: H01F1/147 ,  C22C38/12 ,  C22C38/00 ,  B22D23/00 ,  C21D9/52 ,  C21D6/00

CPC classification number: H01F1/14733 ,  B22D23/003 ,  B22F1/00 ,  B22F3/00 ,  C21D1/26 ,  C21D1/30 ,  C21D6/00 ,  C21D6/001 ,  C21D6/007 ,  C21D6/008 ,  C21D8/1255 ,  C21D9/46 ,  C21D9/52 ,  C21D2201/03 ,  C22C33/02 ,  C22C33/0214 ,  C22C33/0257 ,  C22C33/0264 ,  C22C33/0271 ,  C22C33/0278 ,  C22C33/0285 ,  C22C38/002 ,  C22C38/005 ,  C22C38/02 ,  C22C38/08 ,  C22C38/10 ,  C22C38/105 ,  C22C38/12 ,  C22C38/16 ,  C22C38/40 ,  C22C38/52 ,  C22C45/008 ,  C22C45/02 ,  C22C45/04 ,  C22C2200/02 ,  C22C2200/04 ,  C22C2202/02 ,  H01F1/147 ,  H01F1/14716 ,  H01F1/14766 ,  H01F1/14775 ,  H01F1/14791 ,  H01F1/15308 ,  H01F1/15333

Abstract: A soft magnetic alloy has a main component of Fe. The soft magnetic alloy contains P. A Fe-rich phase and a Fe-poor phase are contained. An average concentration of P in the Fe-poor phase is 1.5 times or larger than an average concentration of P in the soft magnetic alloy by number of atoms.

公开(公告)号：US20190221342A1

公开(公告)日：2019-07-18

申请号：US16244633

申请日：2019-01-10

Applicant: TDK CORPORATION

Inventor： Kazuhiro YOSHIDOME ,  Akihiro HARADA ,  Hiroyuki MATSUMOTO ,  Kenji HORINO ,  Akito HASEGAWA ,  Kensuke ARA ,  Hajime AMANO ,  Masakazu HOSONO

IPC: H01F1/153 ,  H01F1/147

CPC classification number: H01F1/15308 ,  C22C38/42 ,  C22C45/02 ,  H01F1/147 ,  H01F1/153 ,  H01F1/15333 ,  H01F41/02 ,  H01F41/0226 ,  H01F41/0246

Abstract: A soft magnetic alloy includes a main component of (Fe(1−(α+β))X1αX2β)(1−(a+b+c+d+e))MaBbPcSidCe. X1 is one or more of Co and Ni. X2 is one or more of Al, Mn, Ag, Zn, Sn, As, Sb, Cu, Cr, Bi, N, O, and rare earth elements. M is one or more of Nb, Hf, Zr, Ta, Mo, W, and V. 0.020≤a≤0.14 is satisfied. 0.020

公开(公告)号：US20230386720A1

公开(公告)日：2023-11-30

申请号：US18324609

申请日：2023-05-26

Applicant: TDK CORPORATION

Inventor： Hajime AMANO ,  Kensuke ARA ,  Kazuhiro YOSHIDOME ,  Akito HASEGAWA

IPC: H01F10/00 ,  H01F10/13

CPC classification number: H01F10/007 ,  H01F10/131 ,  H01F10/132

Abstract: An inductor includes a magnetic core portion and a coil portion. The magnetic core portion is a multilayer film in which a nanogranular magnetic film and a soft magnetic alloy film are alternately stacked. The nanogranular magnetic film has a structure in which nano-domains of a first phase are dispersed in a second phase. The first phase contains one or more selected from Fe and Co, and the second phase contains one or more selected from O, N, and F. The volume ratio of the first phase to the total volume of the first phase and the second phase is 60% or less. The soft magnetic alloy film contains one or more selected from Fe and Co. The total amount of Fe, Co, and Ni in the soft magnetic alloy film is 70 at % or more.