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公开(公告)号：US11846475B2
公开(公告)日：2023-12-19
申请号：US16939200
申请日：2020-07-27
发明人： Matthew Bryan Hitchcock , Nathan Philip Myer , Clara Marguerite Rhodes , David Bruce Sarraf , Ryan David Hetrick , Kevin John Peterson
IPC分类号： F28F9/02 , H01M10/6556 , F28F1/02 , F28D21/00
CPC分类号： F28F9/0253 , F28F1/022 , F28F9/0212 , H01M10/6556 , F28D2021/0028
摘要： A power connector includes a housing having a terminal channel and a terminal received in the terminal channel including a mating pin at a front of the terminal and a cable connector at a rear of the terminal. The mating pin is positioned in the terminal channel for mating with a charging connector. The cable connector includes a pad configured to be terminated to a power cable. The power connector includes a heat exchanger thermally coupled to the pad of the terminal. The heat exchanger includes a coolant channel for coolant flow through the heat exchanger for actively cooling the terminal. The heat exchanger includes a thermally conductive separator electrically isolating the heat exchanger from the pad of the terminal.
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公开(公告)号：US11285832B2
公开(公告)日：2022-03-29
申请号：US16877658
申请日：2020-05-19
发明人： Clara Marguerite Rhodes , Aaron James de Chazal , Nathan Philip Myer , Jeremy Christin Patterson , Kevin John Peterson , David Bruce Sarraf
IPC分类号： H01R13/00 , B60L53/302 , F28D7/06 , B60L53/16 , H01R13/502
摘要： A cooling system for a power connector of a charging inlet assembly includes a cooling adapter coupled to a housing of the charging inlet assembly including an adapter body forming a cavity. The cooling adapter includes supply and return ports adjacent a cable exit. The cooling system includes a heat exchanger positioned in the cavity of the cooling adapter including a heat exchanger body configured to receive the power cable and/or the terminal. The heat exchanger body is thermally coupled to the power cable or the terminal to dissipate heat therefrom.
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公开(公告)号：US20210029846A1
公开(公告)日：2021-01-28
申请号：US16522184
申请日：2019-07-25
发明人： Shanoo Revankar , Amadeu Luiz Fazani Cavallieri , Jeremy Christin Patterson , David Bruce Sarraf , Weiping Zhao , Xiaobao Geng
摘要： A battery distribution unit includes a housing having a bottom mounted to a battery case of a battery module and having a component cavity with a contactor therein. The contactor has fixed contacts having terminating ends extending from a bottom end of a contactor housing. The BDU includes terminals at the bottom end of the contactor coupled to the terminating ends and a heat exchanger cap at the bottom end of the contactor. The heat exchanger cap is provided in the component cavity in thermal communication with the fixed contacts and in thermal communication with the battery case of the battery module to dissipate heat from the fixed contacts into the battery case of the battery module.
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公开(公告)号：US10988041B2
公开(公告)日：2021-04-27
申请号：US16712202
申请日：2019-12-12
发明人： Aaron James de Chazal , Nathan Philip Myer , Jeremy Christian Patterson , Kevin John Peterson , Clara Rhodes , David Bruce Sarraf
IPC分类号： B60L53/302 , B60L53/18 , B60L53/16 , H01B7/42 , H01R13/00
摘要： A power connector includes a housing having a terminal channel holding a terminal. The terminal includes a mating pin at a front of the terminal and a cable connector at a rear of the terminal. The mating pin is positioned in the terminal channel for mating with a charging connector. The power connector includes a power cable including a conductor terminated to the cable connector at the rear of the terminal. The power connector includes a cable heat exchanger thermally coupled to the conductor of the power cable. The cable heat exchanger includes a coolant channel for coolant flow through the cable heat exchanger for actively cooling the conductor of the power cable. A thermally conductive separator electrically isolates the cable heat exchanger from the conductor of the power cable.
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公开(公告)号：US10921194B2
公开(公告)日：2021-02-16
申请号：US16126219
申请日：2018-09-10
摘要： A thermal sensing system includes an electrical contact, a sensing element, and a position sensor. The electrical contact includes a shaft that defines a channel. The channel extends into the shaft from an opening along an outer surface of the shaft. The sensing element is disposed at least partially outside of the channel and is operably connected to the channel through the opening. The sensing element is movable relative to the electrical contact based on a temperature change within the channel. The position sensor is spaced apart from the electrical contact and the sensing element. The position sensor is configured to detect a position change of a portion of the sensing element outside of the channel responsive to the temperature change within the channel.
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公开(公告)号：US20200080901A1
公开(公告)日：2020-03-12
申请号：US16126219
申请日：2018-09-10
摘要： A thermal sensing system includes an electrical contact, a sensing element, and a position sensor. The electrical contact includes a shaft that defines a channel. The channel extends into the shaft from an opening along an outer surface of the shaft. The sensing element is disposed at least partially outside of the channel and is operably connected to the channel through the opening. The sensing element is movable relative to the electrical contact based on a temperature change within the channel. The position sensor is spaced apart from the electrical contact and the sensing element. The position sensor is configured to detect a position change of a portion of the sensing element outside of the channel responsive to the temperature change within the channel.
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公开(公告)号：US20210063097A1
公开(公告)日：2021-03-04
申请号：US16939200
申请日：2020-07-27
IPC分类号： F28F9/02 , F28F1/02 , H01M10/6556
摘要： A power connector includes a housing having a terminal channel and a terminal received in the terminal channel including a mating pin at a front of the terminal and a cable connector at a rear of the terminal. The mating pin is positioned in the terminal channel for mating with a charging connector. The cable connector includes a pad configured to be terminated to a power cable. The power connector includes a heat exchanger thermally coupled to the pad of the terminal. The heat exchanger includes a coolant channel for coolant flow through the heat exchanger for actively cooling the terminal. The heat exchanger includes a thermally conductive separator electrically isolating the heat exchanger from the pad of the terminal.
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公开(公告)号：US10756498B1
公开(公告)日：2020-08-25
申请号：US16362079
申请日：2019-03-22
IPC分类号： H01R13/50 , H01R24/66 , H01R4/02 , B60L53/16 , H02J7/00 , H01R13/422 , H01R103/00 , H01R13/00 , H01H1/62
摘要： An electrical connector includes a housing that extends between a front and a rear. The housing has a chamber at the rear. The housing has a terminal channel between the front and the rear. A terminal is coupled to the housing. The terminal includes a mating pin at a front of the terminal and a cable connector at a rear of the terminal. The mating pin is positioned in the terminal channel for mating with a charging connector. The cable connector is positioned in the chamber at the rear of the housing. A terminal heat exchanger is positioned in the chamber. The terminal heat exchanger is thermally coupled to the cable connector of the terminal. The terminal heat exchanger has a separator electrically isolating the terminal heat exchanger from the terminal.
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公开(公告)号：US20200083701A1
公开(公告)日：2020-03-12
申请号：US16126253
申请日：2018-09-10
摘要： A thermal sensing system includes an electrical contact, a sensing element, and at least one position sensor. The electrical contact releasably connects to a mating contact for establishing a conductive path across a mating interface. The electrical contact defines a channel therein that extends from an opening along an outer surface of the electrical contact. The sensing element is at least partially outside of the channel and is configured to move relative to the electrical contact from a first position to a second position based on a temperature increase within the channel that exceeds a designated threshold temperature. The at least one position sensor is spaced apart from the electrical contact and is configured to detect a position change of the sensing element from the first position to the second position, indicating that the temperature within the channel exceeds the designated threshold temperature.
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公开(公告)号：US20200067237A1
公开(公告)日：2020-02-27
申请号：US16541413
申请日：2019-08-15
摘要： An electrical connector including a housing having a terminal channel with a power terminal in the terminal channel. The electrical connector includes a temperature sensor assembly positioned in the chamber. The temperature sensor assembly includes a sealing pad holding the power terminal and a thermal shunt held by the sealing pad. A temperature sensor is coupled to the thermal shunt. The sealing pad is electrically insulative and has a terminal opening receiving the power terminal. The sealing pad is thermally coupled to the power terminal and thermally coupled to the thermal shunt. The thermal shunt has a thermal conductivity higher than a thermal conductivity of the sealing pad. The temperature sensor monitors the temperature of the power terminal through a thermal path defined by the sealing pad and the thermal shunt.
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