FIBER-REINFORCED RESIN BASE MATERIAL

    公开(公告)号:US20210292491A1

    公开(公告)日:2021-09-23

    申请号:US17259346

    申请日:2019-07-01

    Abstract: A fiber reinforced resin base material is formed by impregnating a continuous reinforcing fiber(s) or a reinforcing fiber material having a discontinuous fiber(s) dispersed therein with a resin composition which exhibits a single glass-transition temperature before and after being heated at 400° C. for one hour, wherein the resin composition is composed of (A) a thermoplastic resin having a glass-transition temperature of 100° C. or more and (B) a thermoplastic resin having a glass-transition temperature of less than 100° C.
    The fiber reinforced resin base material has excellent impregnation properties and thermal stability, having fewer voids, and having surface quality and high heat resistance.

    STAMPABLE SHEET
    3.
    发明申请
    STAMPABLE SHEET 审中-公开
    耐压片

    公开(公告)号:US20150353713A1

    公开(公告)日:2015-12-10

    申请号:US14763188

    申请日:2014-02-19

    Abstract: A stampable sheet includes a resin and carbon fiber sheet including fiber bundles of discontinuous carbon fibers, wherein the carbon fiber sheet includes fiber bundles having a bundle width of 50 μm or greater and opened fibers ranging from fiber bundles having a bundle width less than 50 μm to fibers obtained by opening to the single-fiber level. When the direction along which the opened fibers have been oriented most is a 0° direction and the range of from the 0° to 90° direction is divided into angular zones, the distribution curve showing the proportion of the number of fiber bundles in each angular zone to that in all angular zones and the distribution curve showing the proportion of the number of opened fibers in each angular zone to that in all angular zones are reverse to each other in terms of gradient of the 0° to 90° direction.

    Abstract translation: 可冲压片材包括包含不连续碳纤维的纤维束的树脂和碳纤维片,其中碳纤维片包括束宽度为50μm或更大的纤维束,并且具有范围从束宽度小于50μm的纤维束开放的纤维 通过开放到单纤维水平获得的纤维。 当打开的纤维已经取向最多的方向是0°方向,并且从0°到90°方向的范围被分成角区时,分布曲线示出了每个角度的纤维束数量的比例 区域和所有角区域中的分布曲线,并且表示在每个角区域中的开放纤维的数量与所有角区域中的开纤量的比例的分布曲线相对于0°至90°方向的梯度而相反。

    FIBER-REINFORCED THERMOPLASTIC RESIN FILAMENT AND SHAPED PRODUCT THEREOF

    公开(公告)号:US20250154326A1

    公开(公告)日:2025-05-15

    申请号:US18838536

    申请日:2023-02-15

    Abstract: A fiber-reinforced thermoplastic resin filament includes at least one substance selected from the group consisting of polyphenylene sulfide resins, polyarylene ether ketone resins, polyamides, polycarbonates, polyether imide resins, polyethersulfone resins, and liquid crystal polymer resins impregnated in a plurality of continuous reinforcing fibers; in a cross-section perpendicular to the axial direction of the fiber-reinforced thermoplastic resin filament, the OUT/IN ratio of the reinforcing fibers is 0 to 90%, the OUT/IN ratio being defined as the ratio of the reinforcing fiber volume content in an outer periphery that spans 15% of the thickness of the filament inward from the outer edge, to the reinforcing fiber volume content in an inner portion that excludes the outer periphery; and the coefficient of static friction of the surface is 0.20 to 0.80.

    Method of producing thermoplastic resin-impregnated sheet-shaped reinforcing fiber bundle

    公开(公告)号:US12172341B2

    公开(公告)日:2024-12-24

    申请号:US17267975

    申请日:2019-08-20

    Abstract: A method produces thermoplastic resin-impregnated sheet-shaped reinforcing fiber bundle obtained by impregnating reinforcing fibers made from continuous fibers with a thermoplastic resin, said method including: an application step in which a sheet-shaped reinforcing fiber bundle obtained by arranging reinforcing fibers made from continuous fibers in one direction is passed through an application section which retains thermoplastic resin, and the thermoplastic resin is applied to the sheet-shaped reinforcing fiber bundle to constitute a thermoplastic resin-impregnated sheet-shaped reinforcing fiber bundle; a further impregnation step in which the applied thermoplastic resin is further impregnated into the inside of the thermoplastic resin-impregnated sheet-shaped reinforcing fiber bundle; and a shaping step in which the thermoplastic resin-impregnated sheet-shaped reinforcing fiber bundle is shaped and solidified by cooling.

    FIBER-REINFORCED RESIN BASE MATERIAL

    公开(公告)号:US20220162408A1

    公开(公告)日:2022-05-26

    申请号:US17441930

    申请日:2020-03-17

    Abstract: A fiber-reinforced resin base material includes continuous reinforcing fibers or a reinforcing fiber base material in which discontinuous fibers are dispersed, the continuous reinforcing fibers or a reinforcing fiber base material being impregnated with a polyphenylene sulfide resin composition, wherein the fiber-reinforced resin base material has a glass-transition temperature, as measured by the DMA method (bending mode), of 115° C. or higher.

    FIBER-REINFORCED THERMOPLASTIC RESIN FILAMENT AND SHAPED PRODUCT OF SAME

    公开(公告)号:US20200369838A1

    公开(公告)日:2020-11-26

    申请号:US16759252

    申请日:2018-11-05

    Abstract: A fiber-reinforced thermoplastic resin filament is obtained by impregnating a continuous reinforcing fiber with a thermoplastic resin, and satisfies all of conditions (a) to (c). (a) The volume ratio of a reinforcing fiber in a fiber-reinforced thermoplastic resin filament is 30 to 80%; and the volume ratio of a thermoplastic resin in a fiber-reinforced thermoplastic resin filament is 70 to 20%. (b) The thickness of a fiber-reinforced thermoplastic resin filament is 0.01 to 3 mm. (c) The length of a filament contained in a fiber-reinforced thermoplastic resin filament is 1 m or more.

    STAMPABLE SHEET
    8.
    发明申请
    STAMPABLE SHEET 审中-公开
    耐压片

    公开(公告)号:US20150292146A1

    公开(公告)日:2015-10-15

    申请号:US14435831

    申请日:2013-10-15

    Abstract: A stampable sheet includes discontinuous carbon fibers and a thermoplastic resin as a matrix resin, wherein viscosity η of the stampable sheet in a state where the matrix resin in the stampable sheet is molten is η0≦η

    Abstract translation: 可冲压片材包括不连续碳纤维和作为基质树脂的热塑性树脂,其中粘度和等级 在冲压片材中的基质树脂熔融的状态下,0&nlE&lt; eegr&lt; 0 exp(0.20Vf)(Pa·s)和精制碳纤维束(A)的比Z) 其中与冲压片材中的碳纤维的总重量相比,Mn /(Ln×D)小于8.5×10-1(mg / mm2)为10&lt; NlE; Z <70(wt%)。 该构造使得可以提供具有受控范围的条件的冲压片材,并且在成型期间实现高流动性和成型后的高机械性能。

    Fiber-reinforced resin base material

    公开(公告)号:US12291612B2

    公开(公告)日:2025-05-06

    申请号:US17441930

    申请日:2020-03-17

    Abstract: A fiber-reinforced resin base material includes continuous reinforcing fibers or a reinforcing fiber base material in which discontinuous fibers are dispersed, the continuous reinforcing fibers or a reinforcing fiber base material being impregnated with a polyphenylene sulfide resin composition, wherein the fiber-reinforced resin base material has a glass-transition temperature, as measured by the DMA method (bending mode), of 115° C. or higher.

    Fiber-reinforced thermoplastic resin filament and shaped product of same

    公开(公告)号:US11566114B2

    公开(公告)日:2023-01-31

    申请号:US16759252

    申请日:2018-11-05

    Abstract: A fiber-reinforced thermoplastic resin filament is obtained by impregnating a continuous reinforcing fiber with a thermoplastic resin, and satisfies all of conditions (a) to (c). (a) The volume ratio of a reinforcing fiber in a fiber-reinforced thermoplastic resin filament is 30 to 80%; and the volume ratio of a thermoplastic resin in a fiber-reinforced thermoplastic resin filament is 70 to 20%. (b) The thickness of a fiber-reinforced thermoplastic resin filament is 0.01 to 3 mm. (c) The length of a filament contained in a fiber-reinforced thermoplastic resin filament is 1 m or more.

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