公开(公告)号：US12272600B2

公开(公告)日：2025-04-08

申请号：US17663302

申请日：2022-05-13

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Pin-Wen Chen ,  Chang-Ting Chung ,  Yi-Hsiang Chao ,  Yu-Ting Wen ,  Kai-Chieh Yang ,  Yu-Chen Ko ,  Peng-Hao Hsu ,  Ya-Yi Cheng ,  Min-Hsiu Hung ,  Chun-Hsien Huang ,  Wei-Jung Lin ,  Chih-Wei Chang ,  Ming-Hsing Tsai

IPC: H01L21/768 ,  H01L21/02 ,  H01L23/535

Abstract: A method includes forming a dielectric layer over an epitaxial source/drain region. An opening is formed in the dielectric layer. The opening exposes a portion of the epitaxial source/drain region. A barrier layer is formed on a sidewall and a bottom of the opening. An oxidation process is performing on the sidewall and the bottom of the opening. The oxidation process transforms a portion of the barrier layer into an oxidized barrier layer and transforms a portion of the dielectric layer adjacent to the oxidized barrier layer into a liner layer. The oxidized barrier layer is removed. The opening is filled with a conductive material in a bottom-up manner. The conductive material is in physical contact with the liner layer.

公开(公告)号：US20190385904A1

公开(公告)日：2019-12-19

申请号：US16556383

申请日：2019-08-30

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Pin-Wen Chen ,  Chia-Han Lai ,  Mei-Hui Fu ,  Min-Hsiu Hung ,  Ya-Yi Cheng

IPC: H01L21/768 ,  H01L23/522 ,  H01L23/532

Abstract: Generally, the present disclosure provides example embodiments relating to conductive features, such as metal contacts, vias, lines, etc., and methods for forming those conductive features. In an embodiment, a structure includes a first dielectric layer over a substrate, a first conductive feature in the first dielectric layer, a second dielectric layer over the first dielectric layer, a second conductive feature in the second dielectric layer, and a blocking region disposed between the first conductive feature and the second conductive feature. The second conductive feature is disposed between and abutting a first sidewall of the second dielectric layer and a second sidewall of the second dielectric layer. The blocking region extends laterally at least from the first sidewall of the second dielectric layer to the second sidewall of the second dielectric layer.

公开(公告)号：US20240282626A1

公开(公告)日：2024-08-22

申请号：US18648979

申请日：2024-04-29

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chun-Hsien Huang ,  I-Li Chen ,  Pin-Wen Chen ,  Yuan-Chen Hsu ,  Wei-Jung Lin ,  Chih-Wei Chang ,  Ming-Hsing Tsai

IPC: H01L21/768 ,  H01L23/522 ,  H01L23/532

CPC classification number: H01L21/76861 ,  H01L21/76805 ,  H01L21/76826 ,  H01L21/76843 ,  H01L21/76877 ,  H01L23/5226 ,  H01L23/53257 ,  H01L23/53266

Abstract: A method includes forming a first metallic feature, forming a dielectric layer over the first metallic feature, etching the dielectric layer to form an opening, with a top surface of the first metallic feature being exposed through the opening, and performing a first treatment on the top surface of the first metallic feature. The first treatment is performed through the opening, and the first treatment is performed using a first process gas. After the first treatment, a second treatment is performed through the opening, and the second treatment is performed using a second process gas different from the first process gas. A second metallic feature is deposited in the opening

公开(公告)号：US20240379433A1

公开(公告)日：2024-11-14

申请号：US18782900

申请日：2024-07-24

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Pin-Wen Chen ,  Chia-Han Lai ,  Chih-Wei Chang ,  Mei-Hui Fu ,  Ming-Hsing Tsai ,  Wei-Jung Lin ,  Yu-Shih Wang ,  Ya-Yi Cheng ,  I-Li Chen

IPC: H01L21/768 ,  H01L21/285 ,  H01L21/3213 ,  H01L23/535

Abstract: The present disclosure provides example embodiments relating to conductive features, such as metal contacts, vias, lines, etc., and methods for forming those conductive features. In some embodiments, a structure includes a first dielectric layer over a substrate, a first conductive feature through the first dielectric layer, the first conductive feature comprising a first metal, a second dielectric layer over the first dielectric layer, and a second conductive feature through the second dielectric layer having a lower convex surface extending into the first conductive feature, wherein the lower convex surface of the second conductive feature has a tip end extending laterally under a bottom boundary of the second dielectric layer.

公开(公告)号：US20240363353A1

公开(公告)日：2024-10-31

申请号：US18449443

申请日：2023-08-14

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Pin-Wen Chen ,  Yu-Chen Ko ,  Chi-Yuan Chen ,  Ya-Yi Cheng ,  Chun-I Tsai ,  Wei-Jung Lin ,  Chih-Wei Chang ,  Ming-Hsing Tsai ,  Syun-Ming Jang ,  Wei-Jen Lo

IPC: H01L21/285 ,  H01L29/45 ,  H01L29/66 ,  H01L29/78

CPC classification number: H01L21/28518 ,  H01L29/45 ,  H01L29/66795 ,  H01L29/7851

Abstract: A method of forming a semiconductor device includes: forming a gate structure over a fin that protrudes above a substrate; forming a source/drain region over the fin adjacent to the gate structure; forming an interlayer dielectric (ILD) layer over the source/drain region around the gate structure; forming an opening in the ILD layer to expose the source/drain region; forming a silicide region and a barrier layer successively in the openings over the source/drain region, where the barrier layer includes silicon nitride; reducing a concentration of silicon nitride in a surface portion of the barrier layer exposed to the opening; after the reducing, forming a seed layer on the barrier layer; and forming an electrically conductive material on the seed layer to fill the opening.

公开(公告)号：US12002712B2

公开(公告)日：2024-06-04

申请号：US17809922

申请日：2022-06-30

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chun-Hsien Huang ,  I-Li Chen ,  Pin-Wen Chen ,  Yuan-Chen Hsu ,  Wei-Jung Lin ,  Chih-Wei Chang ,  Ming-Hsing Tsai

IPC: H01L21/768 ,  H01L23/522 ,  H01L23/532

CPC classification number: H01L21/76861 ,  H01L21/76805 ,  H01L21/76826 ,  H01L21/76843 ,  H01L21/76877 ,  H01L23/5226 ,  H01L23/53257 ,  H01L23/53266

Abstract: A method includes forming a first metallic feature, forming a dielectric layer over the first metallic feature, etching the dielectric layer to form an opening, with a top surface of the first metallic feature being exposed through the opening, and performing a first treatment on the top surface of the first metallic feature. The first treatment is performed through the opening, and the first treatment is performed using a first process gas. After the first treatment, a second treatment is performed through the opening, and the second treatment is performed using a second process gas different from the first process gas. A second metallic feature is deposited in the opening.

公开(公告)号：US20230223302A1

公开(公告)日：2023-07-13

申请号：US17663302

申请日：2022-05-13

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Pin-Wen Chen ,  Chang-Ting Chung ,  Yi-Hsiang Chao ,  Yu-Ting Wen ,  Kai-Chieh Yang ,  Yu-Chen Ko ,  Peng-Hao Hsu ,  Ya-Yi Cheng ,  Min-Hsiu Hung ,  Chun-Hsien Huang ,  Wei-Jung Lin ,  Chih-Wei Chang ,  Ming-Hsing Tsai

IPC: H01L21/768 ,  H01L23/535 ,  H01L21/02

CPC classification number: H01L21/76895 ,  H01L23/535 ,  H01L21/02063 ,  H01L21/76805 ,  H01L21/76814 ,  H01L21/76843 ,  H01L21/76865 ,  H01L21/76868 ,  H01L21/76889

Abstract: A method includes forming a dielectric layer over an epitaxial source/drain region. An opening is formed in the dielectric layer. The opening exposes a portion of the epitaxial source/drain region. A barrier layer is formed on a sidewall and a bottom of the opening. An oxidation process is performing on the sidewall and the bottom of the opening. The oxidation process transforms a portion of the barrier layer into an oxidized barrier layer and transforms a portion of the dielectric layer adjacent to the oxidized barrier layer into a liner layer. The oxidized barrier layer is removed. The opening is filled with a conductive material in a bottom-up manner. The conductive material is in physical contact with the liner layer.

公开(公告)号：US20210193517A1

公开(公告)日：2021-06-24

申请号：US17195211

申请日：2021-03-08

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Pin-Wen Chen ,  Chia-Han Lai ,  Chih-Wei Chang ,  Mei-Hui Fu ,  Ming-Hsing Tsai ,  Wei-Jung Lin ,  Yu-Shih Wang ,  Ya-Yi Cheng ,  I-Li Chen

IPC: H01L21/768 ,  H01L23/535 ,  H01L21/3213 ,  H01L21/285

Abstract: The present disclosure provides example embodiments relating to conductive features, such as metal contacts, vias, lines, etc., and methods for forming those conductive features. In some embodiments, a structure includes a first dielectric layer over a substrate, a first conductive feature through the first dielectric layer, the first conductive feature comprising a first metal, a second dielectric layer over the first dielectric layer, and a second conductive feature through the second dielectric layer having a lower convex surface extending into the first conductive feature, wherein the lower convex surface of the second conductive feature has a tip end extending laterally under a bottom boundary of the second dielectric layer.

公开(公告)号：US12288716B2

公开(公告)日：2025-04-29

申请号：US18648979

申请日：2024-04-29

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chun-Hsien Huang ,  I-Li Chen ,  Pin-Wen Chen ,  Yuan-Chen Hsu ,  Wei-Jung Lin ,  Chih-Wei Chang ,  Ming-Hsing Tsai

IPC: H01L21/768 ,  H01L23/522 ,  H01L23/532

Abstract: A method includes forming a first metallic feature, forming a dielectric layer over the first metallic feature, etching the dielectric layer to form an opening, with a top surface of the first metallic feature being exposed through the opening, and performing a first treatment on the top surface of the first metallic feature. The first treatment is performed through the opening, and the first treatment is performed using a first process gas. After the first treatment, a second treatment is performed through the opening, and the second treatment is performed using a second process gas different from the first process gas. A second metallic feature is deposited in the opening.

公开(公告)号：US10804140B2

公开(公告)日：2020-10-13

申请号：US15939572

申请日：2018-03-29

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Pin-Wen Chen ,  Chia-Han Lai ,  Mei-Hui Fu ,  Min-Hsiu Hung ,  Ya-Yi Cheng

IPC: H01L21/768 ,  H01L23/522 ,  H01L23/532 ,  H01L21/762

Abstract: Generally, the present disclosure provides example embodiments relating to conductive features, such as metal contacts, vias, lines, etc., and methods for forming those conductive features. In an embodiment, a structure includes a first dielectric layer over a substrate, a first conductive feature in the first dielectric layer, a second dielectric layer over the first dielectric layer, a second conductive feature in the second dielectric layer, and a blocking region disposed between the first conductive feature and the second conductive feature. The second conductive feature is disposed between and abutting a first sidewall of the second dielectric layer and a second sidewall of the second dielectric layer. The blocking region extends laterally at least from the first sidewall of the second dielectric layer to the second sidewall of the second dielectric layer.