公开(公告)号：US20240363353A1

公开(公告)日：2024-10-31

申请号：US18449443

申请日：2023-08-14

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Pin-Wen Chen ,  Yu-Chen Ko ,  Chi-Yuan Chen ,  Ya-Yi Cheng ,  Chun-I Tsai ,  Wei-Jung Lin ,  Chih-Wei Chang ,  Ming-Hsing Tsai ,  Syun-Ming Jang ,  Wei-Jen Lo

IPC: H01L21/285 ,  H01L29/45 ,  H01L29/66 ,  H01L29/78

CPC classification number: H01L21/28518 ,  H01L29/45 ,  H01L29/66795 ,  H01L29/7851

Abstract: A method of forming a semiconductor device includes: forming a gate structure over a fin that protrudes above a substrate; forming a source/drain region over the fin adjacent to the gate structure; forming an interlayer dielectric (ILD) layer over the source/drain region around the gate structure; forming an opening in the ILD layer to expose the source/drain region; forming a silicide region and a barrier layer successively in the openings over the source/drain region, where the barrier layer includes silicon nitride; reducing a concentration of silicon nitride in a surface portion of the barrier layer exposed to the opening; after the reducing, forming a seed layer on the barrier layer; and forming an electrically conductive material on the seed layer to fill the opening.

公开(公告)号：US20240213016A1

公开(公告)日：2024-06-27

申请号：US18598322

申请日：2024-03-07

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Cheng-Wei Chang ,  Min-Hsiu Hung ,  Chun-I Tsai ,  Ken-Yu Chang ,  Yi-Ying Liu

IPC: H01L21/02 ,  H01L21/768

CPC classification number: H01L21/02068 ,  H01L21/76871 ,  H01L21/76877

Abstract: A method of forming a semiconductor device includes forming a first conductive feature on a bottom surface of an opening through a dielectric layer. The forming the first conductive feature leaves seeds on sidewalls of the opening. A treatment process is performed on the seeds to form treated seeds. The treated seeds are removed with a cleaning process. The cleaning process may include a rinse with deionized water. A second conductive feature is formed to fill the opening.

公开(公告)号：US20230369109A1

公开(公告)日：2023-11-16

申请号：US18359036

申请日：2023-07-26

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yu Shih Wang ,  Chun-I Tsai ,  Shian Wei Mao ,  Ken-Yu Chang ,  Ming-Hsing Tsai ,  Wei-Jung Lin

IPC: H01L21/768 ,  H01L23/532 ,  H01L21/3213 ,  H01L23/485

CPC classification number: H01L21/76847 ,  H01L21/32134 ,  H01L21/76846 ,  H01L23/485 ,  H01L23/53223 ,  H01L23/53238 ,  H01L23/53252 ,  H01L23/53266

Abstract: Generally, the present disclosure provides example embodiments relating to conductive features, such as metal contacts, vias, lines, etc., and methods for forming those conductive features. In an embodiment, a barrier layer is formed along a sidewall. A portion of the barrier layer along the sidewall is etched back. After etching back the portion of the barrier layer, an upper portion of the barrier layer along the sidewall is smoothed. A conductive material is formed along the barrier layer and over the smoothed upper portion of the barrier layer.

公开(公告)号：US20230268173A1

公开(公告)日：2023-08-24

申请号：US18309298

申请日：2023-04-28

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Cheng-Wei Chang ,  Min-Hsiu Hung ,  Chun-I Tsai ,  Ken-Yu Chang ,  Yi-Ying Liu

IPC: H01L21/02 ,  H01L21/768

CPC classification number: H01L21/02068 ,  H01L21/76877

Abstract: A method of forming a semiconductor device includes forming a first conductive feature on a bottom surface of an opening through a dielectric layer. The forming the first conductive feature leaves seeds on sidewalls of the opening. A treatment process is performed on the seeds to form treated seeds. The treated seeds are removed with a cleaning process. The cleaning process may include a rinse with deionized water. A second conductive feature is formed to fill the opening.

公开(公告)号：US11676859B2

公开(公告)日：2023-06-13

申请号：US17372671

申请日：2021-07-12

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ken-Yu Chang ,  Chun-I Tsai ,  Ming-Hsing Tsai ,  Wei-Jung Lin

IPC: H01L21/768 ,  H01L29/66 ,  H01L21/8234 ,  H01L21/67

CPC classification number: H01L21/76846 ,  H01L21/67075 ,  H01L21/76877 ,  H01L21/823418 ,  H01L21/823475 ,  H01L29/66545

Abstract: Generally, the present disclosure provides example embodiments relating to conductive features, such as metal contacts, vias, lines, etc., and methods for forming those conductive features. In an embodiment, a barrier layer is formed along a sidewall. A portion of the barrier layer along the sidewall is etched back by a wet etching process. After etching back the portion of the barrier layer, an underlying dielectric welding layer is exposed. A conductive material is formed along the barrier layer.

公开(公告)号：US20220367662A1

公开(公告)日：2022-11-17

申请号：US17876313

申请日：2022-07-28

Applicant: Taiwan Semiconductor Manufacturing, Co., Ltd.

Inventor： Shuen-Shin Liang ,  Chun-I Tsai ,  Chih-Wei Chang ,  Chun-Hsien Huang ,  Hung-Yi Huang ,  Keng-Chu Lin ,  Ken-Yu Chang ,  Sung-Li Wang ,  Chia-Hung Chu ,  Hsu-Kai Chang

IPC: H01L29/45 ,  H01L23/535 ,  H01L21/768

Abstract: The present disclosure describes a method for forming liner-free or barrier-free conductive structures. The method includes forming a liner-free conductive structure on a cobalt conductive structure disposed on a substrate, depositing a cobalt layer on the liner-free conductive structure and exposing the liner-free conductive structure to a heat treatment. The method further includes removing the cobalt layer from the liner-free conductive structure.

公开(公告)号：US11195791B2

公开(公告)日：2021-12-07

申请号：US16707301

申请日：2019-12-09

Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.

Inventor： Yu-Wen Cheng ,  Wei-Yip Loh ,  Yu-Hsiang Liao ,  Sheng-Hsuan Lin ,  Hong-Mao Lee ,  Chun-I Tsai ,  Ken-Yu Chang ,  Wei-Jung Lin ,  Chih-Wei Chang ,  Ming-Hsing Tsai

IPC: H01L21/768 ,  H01L23/522 ,  H01L29/66 ,  H01L21/285 ,  H01L21/8238 ,  H01L23/498 ,  H01L23/00 ,  H01L21/48

Abstract: A method for forming a semiconductor contact structure is provided. The method includes depositing a dielectric layer over a substrate. The method also includes etching the dielectric layer to expose a sidewall of the dielectric layer and a top surface of the substrate. In addition, the method includes forming a silicide region in the substrate. The method also includes applying a plasma treatment to the sidewall of the dielectric layer and the top surface of the substrate to form a nitridation region adjacent to a periphery of the silicide region. The method further includes depositing an adhesion layer on the dielectric layer and the silicide region.

公开(公告)号：US20240413020A1

公开(公告)日：2024-12-12

申请号：US18488393

申请日：2023-10-17

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Min-Hsiu Hung ,  Chun-I Tsai ,  Chih-Wei Chang ,  Ming-Hsing Tsai ,  Syun-Ming Jang ,  Wei-Jen Lo ,  Wei-Jung Lin ,  Yu-Ting Wen ,  Kai-Chieh Yang

IPC: H01L21/8238 ,  H01L21/321 ,  H01L27/092 ,  H01L29/66

Abstract: A method includes forming a contact spacer on a sidewall of an inter-layer dielectric, wherein the contact spacer encircles a contact opening, forming a silicide region in the opening and on a source/drain region, depositing an adhesion layer extending into the contact opening, and performing a treatment process, so that the contact spacer is treated. The treatment process is selected from the group consisting of an oxidation process, a carbonation process, and combinations thereof. The method further includes depositing a metal barrier over the adhesion layer, depositing a metallic material to fill the contact opening, and performing a planarization process to remove excess portions of the metallic material over the inter-layer dielectric.

公开(公告)号：US12148659B2

公开(公告)日：2024-11-19

申请号：US18308743

申请日：2023-04-28

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ken-Yu Chang ,  Chun-I Tsai ,  Ming-Hsing Tsai ,  Wei-Jung Lin

IPC: H01L21/768 ,  H01L21/67 ,  H01L21/8234 ,  H01L29/66

Abstract: Generally, the present disclosure provides example embodiments relating to conductive features, such as metal contacts, vias, lines, etc., and methods for forming those conductive features. In an embodiment, a barrier layer is formed along a sidewall. A portion of the barrier layer along the sidewall is etched back by a wet etching process. After etching back the portion of the barrier layer, an underlying dielectric welding layer is exposed. A conductive material is formed along the barrier layer.

公开(公告)号：US11955329B2

公开(公告)日：2024-04-09

申请号：US18309298

申请日：2023-04-28

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Cheng-Wei Chang ,  Min-Hsiu Hung ,  Chun-I Tsai ,  Ken-Yu Chang ,  Yi-Ying Liu

IPC: H01L21/768 ,  H01L21/02

CPC classification number: H01L21/02068 ,  H01L21/76871 ,  H01L21/76877

Abstract: A method of forming a semiconductor device includes forming a first conductive feature on a bottom surface of an opening through a dielectric layer. The forming the first conductive feature leaves seeds on sidewalls of the opening. A treatment process is performed on the seeds to form treated seeds. The treated seeds are removed with a cleaning process. The cleaning process may include a rinse with deionized water. A second conductive feature is formed to fill the opening.