-
公开(公告)号:US20200048028A1
公开(公告)日:2020-02-13
申请号:US16655053
申请日:2019-10-16
Applicant: The Boeing Company
Inventor: Eerik J. Helmick , Bradley J. Mitchell , Nick S. Evans , Damien O. Martin , Aphea Ann Thornton
IPC: B65H59/10 , B65H51/005 , H01R43/048 , H02G1/12 , H01R43/28
Abstract: A method of reducing entanglement of wires includes receiving, at a tray, one or more first wires of a first wire group from a wire feed system of a wire processing machine. In addition, the method includes receiving, at the tray, one or more second wires of a second wire group from the wire feed system after receiving the first wire group at the tray. The method further includes physically separating, using a separator device associated with the tray, at least a portion of the first wire group from the second wire group. The method also includes moving the second wire group relative to the first wire group, reducing movement of at least a portion of the first wire group relative to a tray surface during movement of the second wire group relative to the first wire group.
-
公开(公告)号:US20200048027A1
公开(公告)日:2020-02-13
申请号:US16655019
申请日:2019-10-16
Applicant: The Boeing Company
Inventor: Bradley J. Mitchell , Nick S. Evans , Damien O. Martin , Aphea Ann Thornton , Eerik J. Helmick
IPC: B65H59/10 , H01R43/28 , H02G1/14 , B65H51/005
Abstract: A method of reducing entanglement of wires includes receiving from a wire feed system of a wire processing machine a first wire on a tray surface providing a wire-to-surface coefficient of friction between the tray surface and the first wire. In addition, the method includes receiving from the wire feed system a second wire at least partially on top of the first wire, the wire-to-surface coefficient of friction being higher than a wire-to-wire coefficient of friction between the first wire and the second wire. The method also includes moving the second wire relative to the first wire, and reducing movement of at least a portion of the first wire relative to the tray surface during movement of the second wire relative to the first wire due to the wire-to-surface coefficient of friction being higher than the wire-to-wire coefficient of friction.
-
3.
公开(公告)号:US20180267498A1
公开(公告)日:2018-09-20
申请号:US15460141
申请日:2017-03-15
Applicant: The Boeing Company
Inventor: Eerik J. Helmick , Bradley J. Mitchell
IPC: G05B19/19
CPC classification number: G05B19/19 , G05B2219/37582 , H01R43/0228 , H01R43/05 , H01R43/28
Abstract: Systems and methods are provided for wire processing. In certain examples, a wire processing system is disclosed. The wire processing system includes an electrical wire and solder sleeve joining system. The electrical wire and solder sleeve joining system includes an end effector configured to hold a solder sleeve and a split funnel configured to guide insertion of wire into the solder sleeve, allow movement of the solder sleeve through the split funnel in a second position, and prevent movement of the solder sleeve through the split funnel in a first position. The end effector can additionally be configured to remove a slug from the wire.
-
公开(公告)号:US11662713B2
公开(公告)日:2023-05-30
申请号:US16840761
申请日:2020-04-06
Applicant: The Boeing Company
Inventor: Eerik J. Helmick , Bradley J. Mitchell , Nick S. Evans
IPC: B25J9/16 , H01R43/20 , G05B19/418 , H01R107/00
CPC classification number: G05B19/41805 , B25J9/1687 , H01R43/20 , G05B2219/39183 , G05B2219/45033 , G05B2219/45064 , H01R2107/00 , Y10S901/02
Abstract: An automated wire insertion machine for inserting wires into grommet cavity locations of an electrical connector includes a controllable wire insertion robot and a processor to generate pre-generated plug maps based upon an original plug map of the grommet cavity locations and to control the wire insertion robot based upon one pre-generated plug map to insert the wires into the grommet cavity locations. The pre-generated plug maps are generated by defining a range of potential error of the grommet cavity locations that includes at least one of a potential rotational error and a potential translational error, defining an acceptable tolerance of the grommet cavity locations that includes at least one of an acceptable rotational tolerance and an acceptable translational tolerance, and calculating offset values of the grommet cavity locations based on the range of potential error and the acceptable tolerance, thereby generating the plurality of pre-generated plug maps.
-
公开(公告)号:US11332339B2
公开(公告)日:2022-05-17
申请号:US16655053
申请日:2019-10-16
Applicant: The Boeing Company
Inventor: Eerik J. Helmick , Bradley J. Mitchell , Nick S. Evans , Damien O. Martin , Aphea Ann Thornton
IPC: H01F7/06 , B65H59/10 , H01R43/048 , H02G1/12 , H01R43/28 , B65H51/005 , H01R43/20 , H02G1/06 , H01R43/052 , H02G3/04
Abstract: A method of reducing entanglement of wires includes receiving, at a tray, one or more first wires of a first wire group from a wire feed system of a wire processing machine. In addition, the method includes receiving, at the tray, one or more second wires of a second wire group from the wire feed system after receiving the first wire group at the tray. The method further includes physically separating, using a separator device associated with the tray, at least a portion of the first wire group from the second wire group. The method also includes moving the second wire group relative to the first wire group, reducing movement of at least a portion of the first wire group relative to a tray surface during movement of the second wire group relative to the first wire group.
-
公开(公告)号:US10742005B2
公开(公告)日:2020-08-11
申请号:US15497045
申请日:2017-04-25
Applicant: The Boeing Company
Inventor: Eerik J. Helmick
Abstract: A cable processing apparatus including a first housing member having a first interface surface, a second housing member having a second interface surface, the second interface surface opposes the first interface surface. At least one abrasive member unit coupled to at least one of the first and second housing members so as to be disposed between the first and second interface surfaces. A controller coupled to the first and second housing members and the at least one abrasive member unit for moving the first and second housing members to clamp a cable extending through the first and second housing members, actuating the at least one abrasive member unit, and moving the second housing member relative to the first housing member to radially expand shielding of the cable where the radially expanded cable shielding is ground off of the cable by the at least one abrasive member unit.
-
公开(公告)号:US10109974B2
公开(公告)日:2018-10-23
申请号:US15010525
申请日:2016-01-29
Applicant: THE BOEING COMPANY
Inventor: Eerik J. Helmick , Bradley J. Mitchell
IPC: H01R43/20 , H01R43/28 , H01R33/90 , H01R39/64 , H01L41/053
Abstract: A wire insertion system includes a fixture, a first vibrating element connected to the fixture, and a gripper adapted to interface with the fixture and to support a plurality of wires, in which the gripper includes a body, at least one gripping member coupled to the body, and a second vibrating element connected to the gripper. The wire insertion system further includes a sensor coupled to the fixture, and a controller coupled to the sensor and in communication with the first vibrating element, the second vibrating element, and the gripper, and configured to vibrate the first vibrating element and the second vibrating element using signals from the sensor.
-
公开(公告)号:US11296473B2
公开(公告)日:2022-04-05
申请号:US16810001
申请日:2020-03-05
Applicant: THE BOEING COMPANY
Inventor: Eerik J. Helmick
Abstract: A connector support assembly is configured to securely retain a mating connector during an assembling process of an electrical connector. The connector support assembly includes a universal base, and a plurality of inserts configured to be interchangeably retained by the universal base. Each of the inserts includes a base connection interface that is configured to be retained by the universal base, and at least one shell connection interface. The shell connection interface(s) of at least two of the inserts are configured to retain different sized shells of different mating connectors.
-
公开(公告)号:US11271353B2
公开(公告)日:2022-03-08
申请号:US16129538
申请日:2018-09-12
Applicant: THE BOEING COMPANY
Inventor: Eerik J. Helmick , Bradley J. Mitchell
IPC: H01R43/20 , H01B13/012 , H01R33/90 , H01R43/28 , H01R43/02 , H01R39/64 , H01L41/053 , H01R13/66
Abstract: An apparatus is provided relating to the insertion of one or more wires into a cavity of a fixture of a structure or component. The wire insertion apparatus includes a grommet, a gripper adapted to interface with the grommet, and at least a first vibrating element. The first vibrating element is connected to and vibrates one or more of the apparatus, the grommet, the gripper, the wire, and/or a component of the apparatus. Vibration, induced in any direction, enables the cavities to shift position during insertion relative to the contact, thus increasing the tolerance of the cavity, reducing the failure rate of wire insertion, and reducing total production time. The vibration breaks the static friction of the contact in the grommet or dielectric opening, creates the positive locating required to insert the contact in the grommet and/or dielectric, and/or pivots the contact.
-
公开(公告)号:US11070019B2
公开(公告)日:2021-07-20
申请号:US16195619
申请日:2018-11-19
Applicant: The Boeing Company
Inventor: Grace L. Duncan , Bradley J. Mitchell , Damien O. Martin , Dinh X. Tran , Eerik J. Helmick , Aphea Ann Thornton , Nick S. Evans , David S. Wright , Lars E. Blacken , Keith M. Cutler
Abstract: An automated system for processing an end of a cable. The system includes: a cable delivery system; a cable processing module; a pallet supported by the cable delivery system; a drive wheel rotatably coupled to the pallet; a motor operatively coupled for driving rotation of the drive wheel; and an idler wheel rotatably coupled to the pallet and forming a nip with the drive wheel. The cable processing module includes cable processing equipment and a computer system. The computer system is configured to: (a) cause the drive wheel to rotate in a cable pushing direction to cause a specified length of cable to be inserted into the cable processing equipment; (b) activate the cable processing equipment to operate on the cable end; and (c) cause the drive wheel to rotate in a cable pulling direction to cause the length of cable to be removed from the cable processing equipment.
-
-
-
-
-
-
-
-
-