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    Method and apparatus for grinding a cylindrical surface of a workpiece by traverse grinding
    2.
    发明授权
    Method and apparatus for grinding a cylindrical surface of a workpiece by traverse grinding 失效
    用于通过横向研磨研磨工件的圆柱形表面的方法和装置

    公开(公告)号：US5303512A

    公开(公告)日：1994-04-19

    申请号：US902822

    申请日：1992-06-23

    申请人： Toshio Tsujiuchi ,  Tomoyasu Imai ,  Norio Ohta ,  Yukio Oda ,  Ryohei Mukai ,  Hisashi Nakamura ,  Takayuki Yoshimi

    发明人： Toshio Tsujiuchi ,  Tomoyasu Imai ,  Norio Ohta ,  Yukio Oda ,  Ryohei Mukai ,  Hisashi Nakamura ,  Takayuki Yoshimi

    IPC分类号： B24B1/00 ,  B24B5/01 ,  B24B5/04 ,  B24B49/03 ,  B24B49/04 ,  B24B49/16

    CPC分类号： B24B1/00 ,  B24B49/03 ,  B24B49/04 ,  B24B5/01 ,  B24B5/04

    摘要： A method and apparatus for grinding a cylindrical surface of a workpiece by a traverse movement of a grinding wheel having a relatively narrow grinding surface. To improve the cylindricity of cylindrical surface, the traverse grinding is divided into a rough traverse grinding and a finish traverse grinding. In the rough traverse grinding, a traverse girding is carried out with a large depth of cut which would causes a deterioration of the cylindricity at one end of the cylindrical surface. In the finish traverse grinding, a traverse girding is carried out with a small depth of cut to improve the cylindricity. In another embodiment, one of grinding conditions such as the traverse speed of the grinding wheel, the rotational speed of the workpiece and the peripheral speed of the grinding wheel is changed when the grinding wheel approaches an end of the cylindrical surface at which the traverse grinding ends so as to make the grinding force constant, thereby improving the cylindricity of the cylindrical surface. In other embodiments, the position of the wheel head is compensated based upon the measured diameter of the cylindrical surface so that the entire area of the cylindrical surface has a desired diameter. This compensation also improves the cylindricity of the cylindrical surface.

    摘要翻译： 一种用于通过具有相对窄的研磨表面的砂轮的横移来研磨工件的圆柱形表面的方法和装置。 为了提高圆柱面的圆柱度，横向磨削分为粗加工磨削和精加工磨削。 在粗加工研磨中，以大的切割深度进行横向加工，这将导致圆柱形表面的一端的圆柱度的劣化。 在精加工磨削中，以较小的切削深度进行横向加工以提高圆柱度。 在另一个实施例中，当研磨轮接近圆形表面的端部时，磨削条件（诸如砂轮的横动速度），工件的转速和砂轮的圆周速度之一变化， 使磨削力保持恒定，从而提高圆筒面的圆筒度。 在其他实施例中，基于圆柱形表面的测量直径来补偿轮头的位置，使得圆柱形表面的整个区域具有期望的直径。 该补偿也提高了圆柱面的圆柱度。

    Method and machine for grinding a workpiece
    3.
    发明授权
    Method and machine for grinding a workpiece 失效
    用于研磨工件的方法和机器

    公开(公告)号：US5533931A

    公开(公告)日：1996-07-09

    申请号：US531058

    申请日：1995-09-20

    申请人： Tomoyasu Imai ,  Ryohei Mukai

    发明人： Tomoyasu Imai ,  Ryohei Mukai

    IPC分类号： B24B1/00 ,  B24B5/04 ,  B24B53/04 ,  B24B49/00

    CPC分类号： B24B53/04 ,  B24B1/00 ,  B24B5/04

    摘要： A grinding wheel for grinding a workpiece has a first grinding surface and a second grinding surface successive thereto. The first and second grinding surfaces are parallel to and inclined with respect to the rotational axis of the workpiece, respectively. A diameter of the workpiece to be ground in a next grinding operation is measured in advance. An angle to be formed between the second grinding surface and the rotational axis of the workpiece is selected based upon the measured diameter of the workpiece. The selected angle is established between the second grinding surface and the rotational axis of the workpiece. The grinding wheel is moved relative to the workpiece in a direction of the rotational axis of the workpiece, whereby the cylindrical surface of the workpiece is firstly ground by the second grinding surface and subsequently ground by the first grinding surface of the grinding wheel.

    摘要翻译： 用于研磨工件的砂轮具有与其连续的第一研磨表面和第二研磨表面。 第一和第二研磨表面分别相对于工件的旋转轴线平行并倾斜。 预先测量在接下来的研磨操作中待研磨的工件的直径。 基于所测量的工件直径来选择在第二研磨表面和工件的旋转轴线之间形成的角度。 在第二研磨表面和工件的旋转轴线之间建立所选择的角度。 砂轮相对于工件在工件的旋转轴线的方向上移动，由此工件的圆柱形表面首先被第二研磨表面研磨，然后由砂轮的第一磨削表面研磨。

    Grinding wheel
    4.
    发明授权
    Grinding wheel 失效
    砂轮

    公开(公告)号：US6086467A

    公开(公告)日：2000-07-11

    申请号：US106851

    申请日：1998-06-30

    申请人： Tomoyasu Imai ,  Ryohei Mukai ,  Shinji Soma ,  Tomoyuki Kasuga ,  Takanori Ninomiya

    发明人： Tomoyasu Imai ,  Ryohei Mukai ,  Shinji Soma ,  Tomoyuki Kasuga ,  Takanori Ninomiya

    IPC分类号： B24D3/02 ,  B24D3/14 ,  B24D3/34

    CPC分类号： B24D3/14

    摘要： A grinding wheel comprising abrasive grains, a bonding material for bonding the abrasive grains, and grain clusters of accumulated filler grains having a size smaller than the abrasive grains. The grinding wheel may be a vitrified grinding wheel, and in this case, chromium oxide having good affinity with the vitrified bonding material may be used as the filler grains.

    摘要翻译： 包括磨粒的磨轮，用于粘合磨粒的接合材料和具有小于磨粒的尺寸的累积填料颗粒的颗粒团。 砂轮可以是玻璃化砂轮，在这种情况下，可以使用与玻璃化粘合材料具有良好亲和性的氧化铬作为填料颗粒。

    Grinding method and device for the same
    7.
    发明授权
    Grinding method and device for the same 有权
    研磨方法和装置相同

    公开(公告)号：US06932673B2

    公开(公告)日：2005-08-23

    申请号：US10375948

    申请日：2003-02-28

    申请人： Hiroshi Morita ,  Takayuki Yoshimi ,  Ryohei Mukai

    发明人： Hiroshi Morita ,  Takayuki Yoshimi ,  Ryohei Mukai

    IPC分类号： B23Q11/10 ,  B24B5/04 ,  B24B55/02 ,  B24B49/00 ,  B24B1/00 ,  B24B51/00

    CPC分类号： B24B5/04 ,  B24B55/02

    摘要： The present invention supplies coolant to a grinding wheel surface and reliably guides the coolant to a grinding point on the grinding wheel surface, thereby significantly reducing the amount of coolant to be used.In a grinding method and device for supplying coolant while grinding a workpiece W with a rotating grinding wheel 1, a fluid nozzle 2 is disposed upstream from a grinding point 11 on the circumferential surface 10 of the grinding wheel 1. The fluid nozzle 2 blows a jet of fluid across an air layer 12, which is a layer of flowing air dragged along the circumferential surface 10 of the grinding wheel 1, from one lateral side of the air layer 12 to the other lateral side thereof. A grinding fluid nozzle 3 supplies coolant to a region between the grinding point 11 and a cutoff position 13 at which the fluid jet from the fluid nozzle 2 has deflected the air flow from the air layer 12. The coolant supplied from the grinding fluid nozzle 3 contacts the grinding point 11 on the grinding surface 10.

    摘要翻译： 本发明将冷却剂提供给砂轮表面并且可靠地将冷却剂引导到砂轮表面上的研磨点，从而显着减少要使用的冷却剂的量。 在用旋转砂轮1研磨工件W的同时供给冷却剂的研磨方法和装置中，流体喷嘴2设置在研磨点11的上方，在磨轮1的圆周面10上。 流体喷嘴2通过空气层12吹送流体，空气层12是空气层12，空气层12是沿着空气层12的一个横向侧向另一个横向侧沿着砂轮1的圆周表面10拖动的流动空气层。 研磨流体喷嘴3向研磨点11和切断位置13之间的区域提供冷却剂，在该区域处，来自流体喷嘴2的流体射流已经使来自空气层12的气流偏转。 从研磨液喷嘴3供给的冷却剂与研磨面10上的研磨点11接触。

    Apparatus and method for cooling workpiece
    8.
    发明授权
    Apparatus and method for cooling workpiece 失效
    冷却工件的设备和方法

    公开(公告)号：US06305183B1

    公开(公告)日：2001-10-23

    申请号：US09391362

    申请日：1999-09-08

    申请人： Ryohei Mukai ,  Hirohide Suzuki ,  Hideki Tamashima

    发明人： Ryohei Mukai ,  Hirohide Suzuki ,  Hideki Tamashima

    IPC分类号： F25D1702

    CPC分类号： B23Q11/122 ,  B23Q11/1038

    摘要： A cooling apparatus includes a lubricating fluid tank, a lubricating fluid nozzle, a lubricating fluid regulating device, a cooling fluid tank, a cooling fluid nozzle and a cooling fluid regulating device. The cooling fluid nozzle supplies cooling fluid to the workpiece to enhance cooling effect of the cooling fluid. The lubricating fluid nozzle feeds lubricating fluid to the machining zone to prevent frictional heat generated in the machining zone from raising temperature of the workpiece. Since an appropriate amount of the lubricating fluid within the range helps the cooling effect of the cooling fluid, a quantity of the cooling fluid is reduced within the minimum range of the cooling fluid. A consumption of the lubricating fluid is much smaller than that of the cooling fluid. Therefore, a total amount of the fluids is extremely reduced. The range of flow rates of the lubricating fluid has an upper limit that is preferably approximately 100.0 cm3/h or smaller in 1.0 mm of a contacting length in the machining zone. The range of flow rates of the cooling fluid has an upper limit that is preferably approximately 500.0 cm3/min or smaller in 1.0 mm of a contacting length in the machining zone.

    摘要翻译： 冷却装置包括润滑液箱，润滑流体喷嘴，润滑流体调节装置，冷却流体箱，冷却流体喷嘴和冷却流体调节装置。冷却流体喷嘴向工件提供冷却流体以增强冷却效果 的冷却液。 润滑流体喷嘴将润滑流体供给到加工区域，以防止在加工区域产生的摩擦热引起工件的温度升高。 由于适当量的润滑流体在该范围内有助于冷却流体的冷却效果，所以一定数量的冷却流体在冷却流体的最小范围内减小。 润滑流体的消耗比冷却流体的消耗要小得多。 因此，流体的总量极度降低。润滑流体的流量范围的上限优选在加工区域的接触长度的1.0mm中为约100.0cm 3 / h以下。 冷却流体的流量在加工区域的接触长度的1.0mm中的上限优选为约500.0cm 3 / min以下。

    Grinding method and numerically controlled grinding machine
    9.
    发明授权
    Grinding method and numerically controlled grinding machine 失效
    研磨方法和数控磨床

    公开(公告)号：US06561882B2

    公开(公告)日：2003-05-13

    申请号：US10100116

    申请日：2002-03-19

    申请人： Yoshihiro Mizutani ,  Masashi Yoritsune ,  Ryohei Mukai

    发明人： Yoshihiro Mizutani ,  Masashi Yoritsune ,  Ryohei Mukai

    IPC分类号： B24B100

    CPC分类号： B24B51/00 ,  B24B1/00 ,  B24B19/125

    摘要： A circular or non-circular workpiece is ground in a plurality of grinding steps, including a final finish grinding step. A grinding wheel is caused to effect profile generation movement in synchronism with rotation of the workpiece and in accordance with profile data derived from the target shape of the workpiece. In each grinding step, the grinding wheel is advanced in such a manner that the grinding wheel causes cut-in movement within a predetermined cut-in angle defined on the workpiece. After completion of the final finish grinding step, the grinding wheel is retracted over a predetermined back-off angle defined on the workpiece. The retraction is effected in accordance with composite data obtained through combining the profile data and back-off data. The back-off angle is greater than the cut-in angle employed during the final finish grinding step.

    摘要翻译： 在多个研磨步骤中研磨圆形或非圆形工件，包括最后精加工步骤。 导致砂轮与工件的旋转同步并且根据从工件的目标形状导出的轮廓数据来实现轮廓产生运动。 在每个研磨步骤中，砂轮以这样的方式前进，使得砂轮在限定在工件上的预定切入角度内引起切入运动。 在完成最终精磨步骤之后，将砂轮缩回到在工件上限定的预定的后退角度上。 根据通过组合简档数据和退避数据获得的复合数据实现缩回。 后退角度大于在最终精磨步骤期间使用的切入角度。

    Grinding Machine And Coolant Supplying Method Therefor
    10.
    发明申请
    Grinding Machine And Coolant Supplying Method Therefor 失效
    研磨机及冷却液供应方法

    公开(公告)号：US20080096473A1

    公开(公告)日：2008-04-24

    申请号：US10592151

    申请日：2005-02-17

    申请人： Ryohei Mukai ,  Nobumitsu Hori

    发明人： Ryohei Mukai ,  Nobumitsu Hori

    IPC分类号： B24B55/02

    CPC分类号： B24B55/02 ,  B24B49/00

    摘要： In a rough grinding step the large quantity of coolant supplied to cool the grinding point enables the flow to pass through a wheel-following air layer and reach the grinding point while the supply of an air jet is stopped during this step. At a fine grinding step, the grinding point can be cooled with a small quantity of coolant in so far it is reliably supplied to the grinding point. This is realized by supplying an air jet to intercept the wheel-following air layer which rotates to follow the grinding wheel, while supplying the coolant in small quantity. Consequently, the coolant is prevented from being scattered by the air jet and suspended in form of mist when supplied in large quantity at the rough grinding step, and the coolant quantity used can be reduced at fine grinding step and minute grinding step.

    摘要翻译： 在粗磨阶段，大量供应冷却研磨点的冷却剂使得流动能够通过轮随空气层并到达研磨点，同时在该步骤期间停止供应空气喷嘴。 在精细的研磨步骤中，磨碎点可以用少量冷却剂冷却到目前为止可靠地供给到研磨点。 这是通过提供空气喷射器来拦截沿着砂轮旋转的轮跟随空气层，同时少量供应冷却剂。 因此，在粗磨阶段大量供给时，防止冷却剂被空气喷射而散失，并以雾状的形式悬浮，并且可以在精细研磨步骤和微小磨削步骤中减少使用的冷却剂量。