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公开(公告)号：US09821498B2
公开(公告)日：2017-11-21
申请号：US14758518
申请日：2013-03-25
发明人： Ryoji Okabe , Toshihiko Kariya , Naoki Toda , Munehiro Nobuta
IPC分类号： B29C45/18 , B29C45/50 , B29C45/60 , B29C45/00 , B29C45/62 , B29C45/76 , B29K101/00 , B29K105/12
CPC分类号： B29C45/0005 , B29C45/1816 , B29C45/50 , B29C45/60 , B29C45/62 , B29C45/76 , B29C2945/76605 , B29C2945/76665 , B29C2945/76832 , B29C2945/76859 , B29K2101/00 , B29K2105/12
摘要： In an injection molding method, using a heating cylinder having on the front end thereof a discharge nozzle, a single axis screw is rotatable inside the heating cylinder, a fiber-supplying device fills reinforcing fiber into the heating cylinder, and injection molding is performed while supplying the reinforcing fiber and the resin starting material separately and supplying the reinforcing fiber on the front side of the resin starting material. The method includes a plasticization process for obtaining a specified amount of a kneaded product by retracting the screw while rotating in the normal direction to melt the resin starting material and knead reinforcing fiber into the melted resin starting material, and an injection process for discharging the kneaded product from the discharge nozzle by advancing the screw. Reinforcing fiber is supplied into the heating cylinder in the injection process.
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公开(公告)号：US11384647B2
公开(公告)日：2022-07-12
申请号：US16790903
申请日：2020-02-14
发明人： Ryoji Okabe , Masami Kamiya , Kentaro Shindo
摘要： A composite blade formed by laying up composite layers containing reinforcing fiber and resin, the composite blade comprising: a blade root mounted in a blade groove; an airfoil extending from the blade root to a front end side; and a metal patch mounted between the blade groove and the blade root, and bonded to the blade root.
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公开(公告)号：US10655470B2
公开(公告)日：2020-05-19
申请号：US15521424
申请日：2015-10-07
发明人： Ryoji Okabe , Yasunori Watanabe
摘要： This impeller is provided with: an impeller body formed in a disk-like shape and having a boss hole section formed therein, the boss hole section allowing a rotating shaft to be fitted therein; and compressor blades provided on the front surface side of the impeller body so as to protrude from the hub surface of the impeller body. The impeller consists either of a first resin member and a second resin member, which are engaged with each other and which consist of a resin, or of a resin member and a metallic member, which are engaged with each other.
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公开(公告)号：US20230352994A1
公开(公告)日：2023-11-02
申请号：US17793291
申请日：2021-01-20
发明人： Takayuki Shimizu , Ryoji Okabe , Kentaro Hayashi , Takatoshi Matsushita , Akihiko Umeda , Mikito Sasaki , Masayuki Sakai
摘要： A magnetic geared rotary electric machine includes: a stator which includes a stator core formed in an annular shape centered on an axis, a coil installed inside a slot of the stator core, and a plurality of stator magnets installed inside the stator core at intervals in a circumferential direction about the axis; a first rotor which includes a plurality of pole pieces provided inside the stator at intervals in the circumferential direction of the axis; and a second rotor which includes a rotor core provided inside the first rotor and a plurality of rotor magnets provided in the rotor core at intervals in the circumferential direction. The stator further includes an anti-vibration member that is made of fiber-reinforced plastic and is installed on an inner surface of the stator core.
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公开(公告)号：US11161290B2
公开(公告)日：2021-11-02
申请号：US15544457
申请日：2015-11-12
发明人： Ryoji Okabe , Yasunori Watanabe , Kosuke Ikeda
IPC分类号： B29C45/73 , F04D29/02 , B29C45/78 , B29C45/00 , F04D29/28 , B29K101/12 , B29L31/00 , F02B37/00
摘要： The present invention prevents internal cracks occurring when an impeller molded using a fiber reinforced resin is manufactured by injection molding. This method for manufacturing an impeller is provided with: an injection step of filling a cavity with a molten resin containing reinforced fibers, from a gate side into which the molten resin flows, toward an opposite-gate side opposite to the gate side; and a dwell step of applying required pressure to the filled molten resin. In the injection step and the dwell step, directional cooling is performed with a temperature gradient such that the temperature becomes lower from the gate side toward the opposite-gate side. According to this method for manufacturing the impeller, the opposite-gate side shrinks with a decrease in the temperature of the molten resin since the temperature of the opposite-gate side is lower. Meanwhile, because the temperature on the gate side is increased, the molten resin can be replenished from the gate side so as to correspond to the amount of shrinkage on the opposite-gate side, and therefore the occurrence of internal tensile residual stress and cracks due to the shrinkage can be prevented.
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公开(公告)号：US10734873B2
公开(公告)日：2020-08-04
申请号：US16289033
申请日：2019-02-28
发明人： Makoto Inomoto , Kodai Shimono , Ryoji Okabe
IPC分类号： H02K15/03 , H02K5/02 , H02K3/46 , H02K1/28 , H02K1/27 , H02K15/02 , H02K21/24 , H02K16/00 , H02K3/52 , C08J5/04
摘要： A motor includes a rotation shaft, a magnet unit fixed to the rotation shaft to rotates with the rotation shaft, and a coil unit arranged to face the magnet unit in an axial direction. The magnet unit includes a magnet ring in which magnets are arranged in a circumferential direction of the rotation shaft, and a holding ring provided at an outer peripheral side of the magnet ring to hold the magnet ring. The holding ring includes a composite material in which a carbon fiber is impregnated with resin. The carbon fiber includes a pitch-based carbon fiber and a PAN-based carbon fiber. A volume ratio of the pitch-based carbon fiber is larger than that of the PAN-based carbon fiber in a portion at an outer peripheral side; a volume ratio of the PAN-based carbon fiber is larger than that of the pitch-based carbon fiber in a portion at an inner peripheral side.
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公开(公告)号：US10267332B2
公开(公告)日：2019-04-23
申请号：US15309395
申请日：2014-07-02
发明人： Daigo Watanabe , Isao Tomita , Ryoji Okabe , Hiroshi Suzuki
IPC分类号： F01D21/04 , F02B33/40 , F04D17/10 , F04D25/04 , F04D29/02 , F04D29/42 , F01D9/02 , F01D25/24 , F02C6/12 , F04D29/16 , F04D29/28
摘要： A compressor includes: an impeller including a hub and a plurality of blades disposed on an outer surface of the hub; and a housing which houses the impeller. The housing includes: a shroud section facing the outer surface of the hub to form a fluid flow path between the shroud section and the outer surface, and surrounding the impeller; and a casing section formed integrally with the shroud section and supporting the shroud section. The shroud section includes a first resin-based material having a static tensile strength of at least 65 MPa and no more than 200 MPa and a breaking strain of no more than 0.3 mm/mm at a temperature of 100° C. The casing section includes a second resin-based material having a static tensile strength of at least 40 MPa and a breaking strain of at least 0.1 mm/mm at a temperature of 100° C.
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8.发明授权公开(公告)号：US12044144B2
公开(公告)日：2024-07-23
申请号：US17911025
申请日：2021-01-25
发明人： Masami Kamiya , Ryoji Okabe
IPC分类号： F01D5/28 , B29C70/44 , F04D29/38 , B29K105/04 , B29L31/08
CPC分类号： F01D5/282 , B29C70/443 , F04D29/388 , B29K2105/04 , B29L2031/08 , F05D2220/32 , F05D2220/323 , F05D2230/23 , F05D2240/30 , F05D2300/603
摘要： This composite-material blade formed by using a fiber-reinforced resin containing a resin and reinforcing fibers is provided with: a base material part provided on the inner surface of the composite-material blade; and a first cover part for covering the outer surface of the base material part. The base material part is formed by using a carbon fiber-reinforced resin containing a first resin and carbon fibers. The first cover part is formed from an elastic polymer fiber-reinforced resin containing a second resin and elastic polymer fibers, and has more resistance to impact than the base material part.
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公开(公告)号：US11371365B2
公开(公告)日：2022-06-28
申请号：US16611404
申请日：2018-05-02
发明人： Ryoji Okabe , Kentaro Shindo , Masami Kamiya
IPC分类号： F01D5/28 , F01D5/14 , B32B1/00 , B32B3/02 , B32B3/26 , B29C70/30 , B32B5/24 , B32B27/06 , B32B27/12 , B29L31/08
摘要： A composite blade is formed by laying up composite layers in which reinforced fibers are impregnated with resin. The composite layers are laid up in a blade thickness direction that is a direction connecting a suction side and a pressure side of the composite blade. The composite blade includes a thick part that has a surface layer area from a surface of the thick part to a predetermined depth in the blade thickness direction and a deep layer area at a depth larger than the predetermined depth from the surface in the blade thickness direction. A median value in a predetermined range of thicknesses of each composite layer in the surface layer area is smaller than a median value in a predetermined range of thicknesses of each composite layer in the deep layer area.
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公开(公告)号：US10914176B2
公开(公告)日：2021-02-09
申请号：US16353229
申请日：2019-03-14
发明人： Masami Kamiya , Ryoji Okabe , Yoshinori Nonaka , Kentaro Shindo
摘要： A composite blade is formed by laying up composite material layers in which reinforcement fibers are impregnated with resin in a thickness direction of the blade. The composite blade includes a blade root on a base end side, an airfoil on a tip side, a first lay-up in which some composite material layers are laid up in the blade root so as to space parts of the composite material layers to form spacing parts and to extend from the distal toward the base end side in the thickness direction, and second lay-ups in which some composite material layers are laid up in the spacing parts so as to be lined up in the thickness direction. Among the second lay-ups, a second lay-up closer to a center side than to an outer side in the thickness direction is a larger distance from a proximal position to a top position.
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