Abstract:
The invention relates to a process to regulate the film thickness of tubular film manufactured using a film blowing process, wherein the film is laid flat and repositioned using an oscillating take-off unit and subsequently monoaxially oriented in machine direction using an orientation unit. This process produces a film whose thickness profile has as few deviations as possible from the average film thickness across the film width. This result is achieved by setting the film thickness profile of tubular film produced with a film blowing line such that after orientation and as a result of deviations during orientation, a film thickness profile develops that is uniform across the entire film width.
Abstract:
The invention relates to a device for cooling a film (20), in particular a film tube (20), wherein the film (20) can be produced from a blower head (4) of a film extrusion apparatus (50), in particular a blown film extruder (51); the invention has a cooling device (5), wherein a flow volume of cooling gas (12) can flow out of the cooling device at a cooling temperature in such a manner that the flow volume of cooling gas (12) can flow over the film (20). According to the invention, means are provided such that the flow volume of cooling gas (12) and the cooling gas temperature can be adjusted simultaneously.
Abstract:
An extrusion control system for use with one or more extruders has a data acquisition module in communication with one or more data acquisition nodes that are associated with an extrusion process. A control module is also in communication with one or more control nodes associated the extrusion process. A synchronization signal to one or more control nodes causes the nodes to adjust to a predetermined setting.
Abstract:
A system for controlling the dimensions of an extrudate exiting an extruder and for compensating for the variations in the extrusion rate of the extruder, expansion rate and rate of travel of the extrudate through sizing devices by changing the speed of an extrudate puller device, includes an extruder which extrudes the extrudate; a conveyor system comprising rollers and a series of sizing devices; a puller device for pulling the extrudate through the sizing devices; and a laser proximity measuring device to assist the system in keeping the desired shape of the extrudate. The laser proximity measuring device includes at least one pair of optical non-contact displacement transducers, a real time processor, and an interactive touch screen display. The transducers emit a laser beam which provides a laser point on the side of the extrudate.
Abstract:
An optical film manufacturing method, including steps of: casting a dope in which a thermoplastic resin is dissolved in a solvent, on a support so as to form a web; peeling and conveying the web from the support; measuring a physical property of the conveyed web at plural positions along a lateral direction of the web and obtaining a deviation among plural measurement values of the physical property at the plural positions: and drying the web by adjusting drying conditions at the plural positions to differ in accordance with the deviation.
Abstract:
The present invention enables an automatic roll gap adjustment, thereby facilitating operations at a set-up or when changing forming conditions. Specifically, one embodiment of the present invention controls a sheet take-off speed (a roll rotation speed) in accordance with a deviation of a measurement value from a set value of a roll gap under a constant pressing load control.
Abstract:
An sheet forming apparatus selectively uses two control modes: a constant roller gap control mode where a roller gap is controlled by a roller gap adjustment means so that the roller gap converges a predetermined control target value; and a constant pressing load control mode where the roller gap is controlled by the roller adjustment means so that a pressing load converges a predetermined control target value.
Abstract:
Accurately and uniformly cooling a preformed plastic sheet that is formed at elevated temperature in an elongated plastic sheet die, using upper, middle and lower vertically arranged cylindrical cooling rolls closely spaced to one another to engage the sheet between them, and providing one or more auxiliary cooling rolls connected to provide additional cooling for the sheet.
Abstract:
A method and portable apparatus to evaluate the planar flatness of a paper sheet comprises a pair of closely spaced horizontal edges secured in relative parallelism. The horizontal edges are separated by about three feet. The horizontal edges define a horizontal reference plane over which a sheet section of paper web is mildly tensioned with the web machine direction of the paper sheet oriented transversely of the edges. Substantially between the horizontal edges but slightly below the horizontal reference by about ⅛ to ½ inch is a comparison line in the form of a wire, for example. A fixture supporting the comparison line provides a plurality of wire-end attachment points. Supporting the horizontal edges are a pair of scissor frames that are held open to a predetermined angle by a compression gusset. Opposite ends of a horizontal edge are secured to respective upper ends of each scissor frame. Against the compression stress on the compression gusset, the scissor frame is drawn by a tensioned guy wire.
Abstract:
A rotatable accumulator roll which may move substantially horizontally or vertically is disposed between the die of an extruder and a take-away conveyor to minimize the effects of output surging of the extrudate from the die of the extruder in order to maintain substantially the dimension of the extrudate as delivered to a constant speed take-away conveyor. Variable force is applied to the roll to maintain tension on the extrudate.