Abstract:
A method and apparatus for the removal of free, emulsified, or dissolved water from liquids of low volatility, such as oil, is shown. The liquid of low volatility is removed by contacting the fluid stream of concern with one side of a semi-permeable membrane. The membrane divides a separation chamber into a feed side into which the stream of fluid is fed, and a permeate side from which the water is removed. The permeate side of the chamber is maintained at a low partial pressure of water through presence of vacuum, or by use of a sweep gas.
Abstract:
A wastewater feed containing an ultimate BOD/COD ratio >0.6 is well-suited for especially acclimated thermophilic and/or caldo-active living micro-organisms ("hot cells") which thrive in an autothermal aerobic (ATA) reaction zone having an ATA bioreactor ("ATAB") operating at substantially ambient atmospheric pressure in combination with a MF or UF membrane filtration device from which a solids-free permeate may be withdrawn. This combination, of ATAB and membrane device is a "membrane bioreactor" (ATA MBR), which operates autothermally with a feed containing biodegradable organic materials having a BOD of at least 5,000 mg/L, preferably at least 10,000 mg/L (10 g/L) with a minor portion of "municipal" wastewater or domestic sewage. Operation of the ATAB, preferably in the thermophilic range from 45.degree. C.-75.degree. C., with constant HRT from 1 to 12 days, is contingent upon maintaining a stable population of live hot cells. Such cells enhance the biokinetics of degradation and allow operation of the ATAB at higher COD loading and a lower concentration of TSS, than would be possible at a lower temperature. A surprisingly high membrane productivity allows production of much less sludge to be disposed of outside the system, than would have to be disposed of with a conventional mesophilic reactor in normal operation with a HRT of less than 24 hr. A combination of an MP MBR with an ATA MBR is highly effective when the MPB produces high BOD concentration mixed liquor for destruction by the ATAB.
Abstract:
A system is provided to treat wastewater from a metal-working facility, such as an automotive manufacturing plant in a bioreactor using live microorganisms. Such wastewater contains waste fluids which are a mixture of relatively easily biodegradable fats and oils, much less easily biodegradable synthetic fluids, oils and greases, and nonbiodegradable material including inorganic finely divided solids such as metal and silicon carbide particles. Such waste fluids require a hydraulic retention time (HRT) and a solids retention time (SRT) which is 10 times greater than for sewage. High quality water is separated from suspended solids which are removed from the reactor at an essentially constant rate and fed to an ultrafiltration membrane. Concentrate is recycled to the reactor, except for a bleed stream to remove solids periodically. The membranes acquire a long and effective life despite large variations in membrane flux, because of a permeate recycle which permits operation of the bioreactor at constant volume; permits flow of feed wastewater to the reactor at constant flow rate; and allows operation of the membrane modules at a relatively low pressure in a narrow range which does not damage the membranes. Such operation of the bioreactor allows one to use a reactor which is one-half the size (volume) than one which would be required with a system without a permeate recycle. Effective and long-lived operation of the membranes is obtained by filtering out (through a 140 mesh screen) all solids greater in diameter than about 106 .mu.m. Pilot plant tests conducted with wastewater from automobile manufacturing plants over a period of more than a year provide evidence of the surprising effectiveness of the system over a prolonged period.
Abstract:
Disclosed is a method suitable for treating used oil to remove contaminants including ash and color contaminants therefrom to provide a purified oil product. The method comprises the steps of providing a porous inorganic membrane module having a high pressure side and a low pressure side, and a body of oil to be treated. The oil is introduced to the high pressure side of the membrane module to provide an oil permeate on the low pressure side and an ash rich concentrate on the high pressure side thereby separating ash in the oil from the oil permeate. Thereafter the oil permeate is contacted with an adsorbent to remove one of color and odor from the oil permeate to provide a purified oil product. The spent adsorbent can be regenerated and reused.
Abstract:
A method is provided for filtering waste water containing metallic cations having valences in whole integers of at least two in concentrations greater than about one part to about one million parts of the metalworking waste water. The method utilizes an ultrafilter (6) in series with a nanofilter (14) and the addition of a chemical dispersant effective to render the nanofilter permeate suitable to meet applicable environmental standards for discard into streams, lakes and sanitary sewers.
Abstract:
The process for removal of contaminants from coolants involves using an inorganic hydrophilic membrane, such as a ceramic membrane with varying pore sizes, to remove lead particulates, including soluble lead that is converted to insoluble lead precipitates, and oil from machining coolant solutions. The treated coolant with the lead substantially removed is then recycled back to the coolant tank that is used for machining lead alloy parts.
Abstract:
Oil-in-water emulsions are reprocessed in a particularly effective manner by a process in whicha) an oil-in-water emulsion is first subjected with the aid of a chemical emulsion breaker to a first breaking andb) the resulting water phase is fed to a micro-, nano- and/or ultrafiltration or a reverse osmosis,which is characterised in thatc) the oil phase from stage a) is combined with the oil phase from stage b) andd) the oil phases thus combined are subjected with the aid of organic emulsion breakers to a second breaking.
Abstract:
A method and apparatus for the removal of free, emulsified, or dissolved water from liquids of low volatility, such as oil, is shown. The liquid of low volatility is removed by contacting the fluid stream of concern with one side of a semi-permeable membrane. The membrane divides a separation chamber into a feed side into which the stream of fluid is fed, and a permeate side from which the water is removed. The permeate side of the chamber is maintained at a low partial pressure of water through presence of vacuum, or by use of a sweep gas.
Abstract:
A method suitable for treating used oil to remove ash and metal contaminants therefrom with minimum oxidation of the oil, the metal including at least one of the components of iron, lead, copper, zinc, sodium, magnesium, and calcium, to provide a highly purified oil product having less than 10 ppm of at least one of the contaminants and less than 0.15 wt. % of ash content. The method comprises providing a body of oil to be purified and chemically treating the oil to condition ash and metals contained therein to facilitate removal of ash and metal during membrane purification of the oil. A porous inorganic membrane module having a high pressure side and a low pressure side is provided and the chemically treated oil is introduced to the high pressure side of the membrane module to provide an oil permeate on the low pressure side and an ash and metal-rich concentrate on the high pressure side thereby separating ash and metals from the oil to provide the highly purified oil product at an improved level of throughput of the membrane compared to feed oil not chemically treated.
Abstract:
A method for the molecular filtration of predominantly aliphatic hydrocarbon liquids (e.g. spent diesel lubrication oil, crude oil or pipeline blend crude oils and heavy oils, and bitumen), wherein, at a viscosity less than 600 centipoise, the predominantly aliphatic hydrocarbon liquid is passed through a membrane, having at least a swelled outer layer on the high pressure side comprising a microporous, membrane of an aliphatic hydrocarbon liquid swellable, polysulfone compound, at a pressure differential in the range 1 to 100 atmospheres oil. The microporous membrane having been swelled in the aliphatic hydrocarbon liquid from having a molecular weight cut off less of than 20,000 when measured in an aqueous medium to, after adsorption of hydrocarbon liquid and having been swelled thereby, a molecular weight cut off less than 4,000 when measured in hydrocarbon liquid, so that oil depleted in the substance to be filtered therefrom permeates the membrane. The viscosity of the crude oil may be reduced by heating or adding a solvent to it. The invention is useful for separating, for example, nitrogen, sulphur, aluminum, chromium, copper, nickel, vanadium and asphaltenes from fossil derived, predominantly aliphatic hydrocarbon liquids.