摘要:
A process for providing a corrosion resistant coating on uncoated ferrous components, involving mechanical plating, using as a coating medium a zinc metal-containing powder, such as zinc or zinc alloy powder, or a powder mixture of zinc or zinc alloy and at least one other metal, so as to build up a firmly adherent coating of the coating medium over exposed surfaces of the components, heating the components with the firmly adherent coating to produce solid-solid diffusion to form an Fe/Zn intermetallic over the surfaces, at least in a base layer of the coating built up by the plating, and cooling the components.
摘要:
The present invention relates to an apparatus for manufacturing an inorganic thin-film solar cell, the apparatus including: a substrate stage which is mounted in a chamber and in which a solar cell substrate is disposed; and an inorganic powder supply unit including a nozzle configured to discharge an inorganic powder aerosol containing an inorganic powder onto the substrate stage in a supersonic flow so as to form a solar cell layer on the solar cell substrate, and an inorganic powder supply portion configured to supply the inorganic powder aerosol to the nozzle.
摘要:
The present invention relates to tooling and methods for disposing, coating, building up, repairing, or otherwise modifying the surface of a metal substrate using frictional heating and compressive loading of a consumable metal material against the substrate. Embodiments of the invention include friction-based fabrication tooling comprising a non-consumable member with a throat and a consumable member disposed in the throat, wherein the throat is operably configured such that during rotation of the non-consumable member at a selected speed, the throat exerts normal forces on and rotates the consumable member at the selected speed; and comprising means for dispensing the consumable member through the throat and onto a substrate using frictional heating and compressive loading. Embodiments of the invention also include fabrication methods using the tools described herein.
摘要:
A low-temperature friction-based coating method termed friction stir fabrication (FSF) is disclosed, in which material is deposited onto a substrate and subsequently stirred into the substrate using friction stir processing to homogenize and refine the microstructure. This solid-state process is capable of depositing coatings, including nanocrystalline aluminum and/or metal matrix composites and the like, onto substrates such as aluminum at relatively low temperatures. A method of making rod stock for use in the FSF process is also disclosed.
摘要:
The invention relates to an apparatus and method for the uniform treatment of the surfaces of a plurality of individual parts when such parts are processed as a single heap by introducing a mass of parts into a vessel where they form a heap; introducing a treatment medium into the vessel; repeatedly separating and dispersing the parts from the heap and then returning the parts back into the heap in during controlled cycles so that all surfaces of the parts to be treated are exposed to and contacted by the treatment medium. While the parts are separated and dispersed from the heap, the treatment medium is forced around, through and out from the parts so that, after a number of cycles, all surfaces of the parts are uniformly treated by said treatment medium. The parts move back and forth between a first position in a lower portion of the vessel and a second position above and radially outward from the first position, whereby movement of the parts between the first and second positions enables all surfaces of the parts to be uniformly treated by the treatment medium. The parts treated by this method constitute another embodiment of the invention.
摘要:
Chipping, flaking, and cracking of mechanical galvanizing coatings applied on metal substrates is prevented by interposing between successive layers of plating metal, which are used in galvanizing the metal substrate, a layer of cushioning metal. Each interposed layer of cushioning metal imparts malleability to the coating such that chipping, cracking, and flaking is prevented or substantially reduced. The plating metal is preferably zinc, while the cushioning metal is preferably tin, lead, or mixtures thereof.
摘要:
A blast material for the mechanical plating and a continuous mechanical plating process. The blast material comprises up to 90% by weight of steel shot not less than 10% by weight of an alloy powder which comprises 2.5-50% by weight of iron, not more than 5% by weight of at least one of aluminum, copper, tin, magnesium and silicon, the balance being zinc, and has a maximum particle size of about 0.4 mm and an average hardness of 140-450 Hv., The continuous mechanical process comprises continuing blasting, recycling the used blast material and magnetically separating the abraded fine particles of the steel shot in the course of the recycling.
摘要:
Mechanical plating is carried out in container which is simultaneously slowly rotated and rapidly axially reciprocated. The container may be mounted at one end of a cantilevered leaf spring, a single motor simultaneously rotating the container and driving eccentric weights which sinusoidally deflect the spring. Plated parts, liquid, impact media, and other barrel contents may be discharged into one end of an operatively connected open end separating or posttreating drum which tumbles the parts when rotated in one direction and discharges them from the other end when rotated in the opposite direction.