摘要:
A pump apparatus has a downhole pump disposed in a wellbore and has a motor at the surface, and a rod string operatively moved by the motor reciprocates the downhole pump in the wellbore. Downhole data indicative of load and position of the downhole pump is generated using surface measurements and a wave equation model having an upstroke damping factor and a downstroke damping factor. Actual fluid load lines are determined from the downhole data for upstrokes and downstrokes of the downhole pump, and calculated fluid load lines for from the strokes are determined from the distribution of the load values in the downhole data. The actual fluid load lines are compared to the calculated fluid load lines to determine if the downhole card is over or under-damped. Then, at least one of the upstroke or downstroke damping factors of the wave equation model is adjusted so that new downhole data can be generated with appropriate damping.
摘要:
A pump apparatus has a downhole pump disposed in a wellbore and has motor at a surface of the wellbore, and the downhole pump is reciprocated in the wellbore by a rod string operatively moved by the motor. A card indicative of load and position of the downhole pump is generated using surface measurements and a wave equation model having a damping factor or two damping factors. Actual fluid load lines are determined from the downhole card for upstroke and downstroke of the downhole pump, and calculated fluid load lines from the load distribution of the downhole data. The actual fluid load lines are compared to the calculated fluid load lines so that at least one parameter of the pump apparatus can be modified based on the comparison. For example, the damping of the wave equation model can be adjusted so that another downhole card can be generated.
摘要:
A walking beam pumping system is disclosed wherein the pumping system's prime mover is gravity. In one embodiment, the system comprises a walking beam pivotally coupled to a support structure at a pivot point substantially central along the length of the walking beam. A counterbalance weight is disposed along the length of the walking beam. A position device is provided for moving the counterbalance weight along at least a portion of the length of the walking beam. As the counterbalance weight moves along the length of the walking beam, the beam's center of gravity is modulated. By modulating the position of the counterbalance weight in an appropriate manner, the walking beam is caused to pivot back and forth with respect to the support structure. A pumping assembly, for example a sucker rod string, is attached to one end of the walking beam, such that as the walking beam pivots back and forth, the pumping system is actuated to pump fluid out of, for example, an oil well bore. In one embodiment, the positioning device for moving the counterbalance weight comprises a linear motor.
摘要:
A method and system for determining the pump fillage of a sucker rod pumping system using torque feedback when pumping wellbore fluids from the particular well on which the sucker rod pumping system is installed. During the pump stroke, a microprocessor samples torque of the pump's mechanical system at an associated horsehead position at regular intervals and once the stroke is completed the raw torque samples and associated horsehead positions are placed in an array, the array of raw torque samples and horsehead positions can be filtered by the microprocessor into a second filtered array and then converted by the microprocessor into a rotatum array (derivative of torque with respect to time) of one or both of the raw or filtered arrays and stored as a rotatum array. The down stroke portion of the rotatum array is then analyzed by the microprocessor to determine the horsehead position when the piston of the down hole pump encounters wellbore fluid in the well (pump fillage). The microprocessor, based on the determined pump fillage, adjusts the speed of the pumping system to maintain an optimal pump fillage determined to be the most economical for the particular well on which the sucker rod pumping system is installed.
摘要:
An adapter for a load cell in a rod pump system includes an outer shell including a mounting portion configured to attach to the load cell on a polished rod, a power supply configured to provide power to the adapter and the load cell, the power supply including a solar panel on the outer shell, a cable configured to connect to the load cell, the adapter configured to provide power to the load cell via the cable, and the adapter configured to receive a load signal from the load cell via the cable, a signal processor configured to receive and process the load signal and to output load signal data representative of a load experienced by the load cell, and a wireless transmitter to transmit the load signal data.
摘要:
Methods and apparatus to determine parameters of a pumping unit for use with wells are disclosed. An example apparatus includes a housing and a processor positioned in the housing. The processor is to determine a first load on a polished rod of a pumping unit, to estimate a first torque of a motor of the pumping unit, and determine a first torque factor for the pumping unit. The processor is to, based on the first load, the first torque, and the first torque factor, determine a phase angle of a counterbalance of the pumping unit or a moment of the counterbalance.
摘要:
A simplified system and method for remotely monitoring and optionally further controlling pumpjack operating parameters of a pumpjack located at a distant site but within wireless cell phone station reception. Sensors situated on a pumpjack monitor and create analog output of operational conditions of the pumpjack. Digitizing means digitize the analog output of the sensors to digital data, and modem means transmit the digital data via a wireless cellular network to a network server. A user's computer communicates with the network server via the internet, and accesses the digital data to obtain information regarding the operational conditions of the pumpjack.
摘要:
An adapter for a load cell in a rod pump system includes an outer shell including a mounting portion configured to attach to the load cell on a polished rod, a power supply configured to provide power to the adapter and the load cell, the power supply including a solar panel on the outer shell, a cable configured to connect to the load cell, the adapter configured to provide power to the load cell via the cable, and the adapter configured to receive a load signal from the load cell via the cable, a signal processor configured to receive and process the load signal and to output load signal data representative of a load experienced by the load cell, and a wireless transmitter to transmit the load signal data.
摘要:
Diagnosing a pump apparatus having a downhole pump disposed in a deviated wellbore characterizes axial and transverse displacement of a rod string with two coupled non-linear differential equations of fourth order, which include axial and transverse equations of motion. To solve the equations, derivatives are replaced with finite difference analogs. Initial axial displacement of the rod string is calculated by assuming there is no transverse displacement and solving the axial equation. Initial axial force is calculated using the initial axial displacement and assuming there is no transverse displacement. Initial transverse displacement is calculated using the initial axial force and the initial axial displacement. Axial force and friction force are calculated using the initial displacements, and the axial displacement at the downhole pump is calculated by solving the axial equation with the axial force and the friction force. Load at the downhole pump is calculated so a downhole card can be generated.
摘要:
A controller for operating a rod pumping unit at a pump speed. The controller includes a processor configured to operate a pump piston of the rod pumping unit at a first speed. The processor is further configured to determine a pump fillage level for a pump stroke based on a position signal and a load signal. The processor is further configured to reduce the pump speed to a second speed based on the pump fillage level for the pump stroke.