摘要:
A method includes identifying a recipe for depositing layers on a substrate in a processing chamber of a substrate processing system. The recipe comprises iterations of a set of one or more processes, and wherein each iteration of the iterations is for depositing at least one layer of the layers. The method further includes determining changes to parameters for depositing the at least one layer on the substrate. Each of the changes corresponds to a respective iteration of the iterations and is associated with a relative position of a corresponding layer. The layers are to be deposited on one or more substrates based on the recipe and the changes.
摘要:
A method of enhancing a performance characteristic of an additive manufacturing apparatus, the method including: (a) dispensing a batch of a light polymerizable resin into the additive manufacturing apparatus, the batch characterized by at least one physical characteristic; (b) determining the unique identity of the batch; (c) sending the unique identity of the batch to a database; then (d) either: (i) receiving on the controller from the database modified operating instructions for the resin batch, which modified operating instructions have been modified based on the at least one physical characteristic, or (ii) receiving on the controller from the database the at least one physical characteristic for the specific resin batch and modifying the operating instructions based on the at least one physical characteristic; and then (e) producing the object from the batch of light polymerizable resin on the additive manufacturing apparatus with the modified operating instructions.
摘要:
Various embodiments include a method for additive manufacturing of a building structure on using a simulation comprising: accessing a data set for the building structure describing the building structure in layers; calculating a global heat development in previous layers based a building history and heat input by an energy beam; determining a local heat development in a vicinity of the heat input; determining the process control based on the global and the local heat development; loading correction measures from a database; and assigning the correction measures locally to individual vectors of a tool path of the energy beam. At least one mass integral is calculated for individual vectors of the tool path. The measures are determined on the basis of a comparison of the calculated mass integral with mass integrals stored in the database.
摘要:
A method and system for embedding a database in a 3D object uses a 3D dimensional printing device and a computer-readable memory that stores a build sequence comprising instructions that, when executed by a processor, will cause the 3D printing device to form a three-dimensional object by depositing layers of build material and by including, in one or more of the layers, physical representations that represent a data set that includes a record of information for production of the 3D object.
摘要:
A process for designing and fabricating a custom-fit implant, comprising: a) processing medical image data of a patient's pathologically defective or anatomically deformed area having a symmetrical part to construct a three-dimensional (3D) digital model; b) forming a mirror image of the left or right side of the three-dimensional (3D) digital model based on its axis of symmetry depending on which side the pathologically defective or anatomically deformed area is; c) overlying the mirror image on the original image to form a composite image with a non-overlapping area wherein the implant will be fitted; d) generating a digital implant by cutting off the non-overlapping area of the mirror image; e) designing mounting points between the digital implant and the pathologically defective or anatomically deformed area where the implant is mounted thereon; f) building a positive and a negative mold based on the digital implant to fabricate a custom-fit implant.
摘要:
A system and method for toolpath creation is provided. The method includes exporting CAD defined 3-D geometry to a slicing module; slicing the 3-D geometry creating a set of 2-D patterns representing the 3-D geometry; generating vector code from the set of 2-D patterns; and translating the vector code to machine code.
摘要:
Systems and methods are provided for designing and producing custom-fit prosthesis. According to one embodiment, a mold is produced from which a custom-fit implant may be directly manufactured. Medical image data representing surrounding portions of a patient's anatomy to be repaired by surgical implantation of the custom-fit implant are received. Then, three-dimensional surface reconstruction is performed based on the medical image data. Next, the custom-fit implant is designed based on the three-dimensional surface reconstruction and a two-part mold is created with a void in the shape of the custom-fit implant by subtracting a representation of the custom-fit implant from a representation of a mold. Finally, the two-part mold is output from which the custom-fit implant may be directly manufactured.
摘要:
To enhance accuracy of the size and the shape of manufactures, and to shorten the time of operation, there is provided a method for manufacturing a 3D model comprising steps of designing the 3D model and collecting shape data of the 3D model slicing the 3D model into several layers in height, dividing each of the layers into several sublayers so that a sublayer is formed by depositing a material at once, depositing a material in accordance with shape data in relation to a sublayer divided from one layer of the 3D model, and deciding whether the one layer of the 3D model has been completed. The method is conducted using computer-aided design and computer aided manufacturing system including a variable deposition manufacturing apparatus. The apparatus comprises a material feeder 11, an electrical melting device 13 connected to the material feeder 11 through a conduit 12, a variable nozzle 15 connected to the variable nozzle 15 through a flow controller 14, a three-dimensional moving mechanism for moving the variable nozzle is in relation to the 3D model and a turntable adapted for rotating the 3D model.
摘要:
A process for producing a ceramic composite having a porous network. The process includes providing a photocurable ceramic dispersion. The dispersion consists of a photocurable polymer and a ceramic composition. The surface of the dispersion is scanned with a laser to cure the photocurable polymer to produce a photocured polymer/ceramic composition. The photocured composition useful as a polymer/ceramic composite, or the polymer phase can be removed by heating to a first temperature that is sufficient to burn out the photocured polymer. It is then heated to a second temperature that is higher than the first temperature and is sufficient to sinter the ceramic composition to produce a purely ceramic composition having a porous network. Preferably and more specifically, the process uses a stereolithographic technique for laser scanning. The process can form a high quality orthopedic implant that dimensionally matches the bone structure of a patient. The technique relies upon laser photocuring a dense colloidal dispersion into a desired complex three-dimensional shape. The shape is obtained from a CAT scan file of a bone and is rendered into a CAD file that is readable by the stereolithography instrument. Or the shape is obtained directly from a CAD file that is readable by the stereolithography instrument.
摘要:
An improved method for stereolithographic fabrication of structures provides a stereolithography system with a laser light source that is substantially smaller than previously known light sources, and produces a beam that is focused to a smaller spot size, preferably a He—Cd laser operating at approximately 30 mw in the pure TEM00 mode. The method utilizes this system to fabricate smaller structures with substantially higher precision than previously obtained with the stereolithographic technique. The method includes the steps of leveling the stereolithographic apparatus, measuring the actual focused beam spot size to determine the beam width compensation value, building a test structure to determine shrink compensation factors, and entering these data into software data files that are used by a computer to control the fabrication process. The method includes further modifications to the software data files, including modifications of the recoating, overcure, and build parameters, and the configuration files. With these modifications, the method is capable of stereolithographic fabrication of structures using slice layer thicknesses of 3 mils or less, and the fabricated structures have dimensional tolerances substantially smaller than the tolerances in previously fabricated structures. The method also reduces production time even using small slice thicknesses.